A survey of inspection strategy and sensor distribution studies in discrete-part manufacturing processes

IIE Transactions (Institute of Industrial Engineers)

Volumn 38, Issue 4, 2006, Pages 309-328

  Mandroli, Sampatraj S ^a,b   Shrivastava, Abhishek K ^a   Ding, Yu ^a  

^a Texas A and M University   (United States)

^b Solectron   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

HUMAN COMPUTER INTERACTION; INSPECTION; QUALITY ASSURANCE; SENSORS;

DIAGNOSIS-ORIENTED SENSOR DISTRIBUTION STRATEGIES; INSPECTION-ORIENTED QUALITY-ASSURANCE STRATEGIES; PHYSICAL PROCESSES;

PROCESS ENGINEERING;

EID: 33644619196     PISSN: 0740817X     EISSN: None     Source Type: Journal    
DOI: 10.1080/07408170500327352     Document Type: Article

References (113)

1. Anon.(2003). 10 emerging technologies that will change the world. February. In Technology Review [ pp. 33 - 49].
2. Apley, D. and Ding, Y. (2004) A characterization of diagnosability conditions for variance components analysis in assembly operations IEEE Transactions on Automation Science and Engineering, 2, pp. 101 - 110. [CSA]
3. Apley, D. and Lee, H. (2003) Identifying spatial variation patterns in multivariate manufacturing processes: A blind separation approach Technometrics, 45, pp. 220 - 234. [CSA]
4. Apley, D. and Shi, J. (1998) Diagnosis of multiple fixture faults in panel assembly Transactions of the ASME, Journal of Manufacturing Science and Engineering, 120, pp. 793 - 801. [CSA]
5. Apley, D. and Shi, J. (2001) A factor-analysis method for diagnosing variability in multivariate manufacturing processes Technometrics, 43, pp. 84 - 95. [CROSSREF] [CSA]
6. Atkinson, A. and Donev, A.(1992) Optimum Experimental Designs. New York NY: Oxford University Press.
7. Ballou, D. and Pazer, H. (1982) The impact of inspector fallibility on the inspection policy in serial production systems Management Science, 28, pp. 387 - 399. [CSA]
8. Ballou, D. and Pazer, H. (1985) Process improvement versus enhanced inspection in optimized systems International Journal of Production Research, 23, pp. 1233 - 1245. [CSA]
9. Barad, M. (1990) A break-even quality level approach to location of inspection stations in a multi-stage production process International Journal of Production Research, 28, pp. 29 - 45. [CSA]
10. Beightler, C. and Mitten, L. (1964) Design of an optimal sequence of interrelated sampling plans Journal of the American Statistical Association, 59, pp. 96 - 104. [CSA]
11. Britney, R. (1972) Optimal screening plans for nonserial production systems Management Science, 18, pp. 550 - 559. [CSA]
12. Brown, E.(1968) Some mathematical models of inspection along a production line. Cambridge MA: MIT.
13. Camelio, J. and Hu, S. (2004) Multiple fault diagnosis for sheet metal fixtures using designated component analysis Transactions of the ASME, Journal of Manufacturing Science and Engineering, 126, pp. 91 - 97. [CROSSREF] [CSA]
14. Camelio, J. and Hu, S. and Ceglarek, D. (2003a) Modeling variation propagation of multi-station assembly systems with compliant parts Transactions of the ASME, Journal of Mechanical Design, 125, pp. 673 - 681. [CSA]
15. Camelio, J. and Hu, S. and Yim, H.(2003b) Sensor placement for effective diagnosis of multiple faults in fixturing of compliant parts. In Proceedings of the ASME International Mechanical Engineering Congress. (pp. 373 - 380).New York NY: American Society of Mechanical Engineers.
16. Carlson, J. and Lindkvist, L. and Söderberg, R.(2000) Multi-fixture assembly system diagnosis based on part and subassembly measurement data. In Proceedings of 2000 ASME Design Engineering Technical Conferences. (pp. 457 - 469).New York NY: American Society of Mechanical Engineers.
17. Carlson, J. and Söderberg, R. (2003) Assembly root cause analysis: A way to reduce dimensional variation in assembled products International Journal of Flexible Manufacturing Systems, 15, pp. 113 - 150. [CROSSREF] [CSA]
18. Ceglarek, D. and Shi, J. (1996) Fixture failure diagnosis for autobody assembly using pattern recognition Transactions of the ASME, Journal of Engineering for Industry, 118, pp. 55 - 56. [CSA]
19. Ceglarek, D. and Shi, J. (1999) Fixture failure diagnosis for sheet metal assembly with consideration of measurement noise Transactions of the ASME, Journal of Manufacturing Science and Engineering, 121, pp. 771 - 777. [CSA]
20. Chakravarty, A. and Shtub, A. (1987) Strategic allocation of inspection effort in a serial, multi-product production system IIE Transactions, 19, pp. 13 - 22. [CSA]
21. Chakravarty, K. and Sitharama, S. and Qi, H. and Cho, E. (2002) Grid coverage for surveillance and target location in distributed sensor networks IEEE Transactions on Computers, 51, pp. 1448 - 1453. [CROSSREF] [CSA]
22. Chang, M. and Gossard, D. (1998) Computational method for diagnosis of variation-related assembly problems International Journal of Production Research, 36, pp. 2985 - 2995. [CROSSREF] [CSA]
23. Chen, J. and Yao, D. and Zheng, S. (1998) Quality control for products supplied with warranty Operations Research, 46, pp. 107 - 115. [CSA]
24. Chen, T. and Thornton, A.(1999) Quantitative selection of inspection plans. In Proceedings of the 1999 ASME Design Engineering Technical Conferences. New York NY: American Society of Mechanical Engineers.
25. Chevalier, P. and Wein, L. (1997) Inspection for circuit board assembly Management Science, 43, pp. 1198 - 1213. [CSA]
26. Cochran, W.(1977) Sampling Techniques, 3rd ed. New York NY: Wiley.
27. Cowan, C. and Kovesi, P. (1988) Automatic sensor placement from vision task requirements IEEE Transactions on Pattern Analysis and Machine Intelligence, 10, pp. 407 - 416. [CROSSREF] [CSA]
28. Deliman, N. and Feldman, R. (1996) Optimization of process improvement and inspection location for serial manufacturing International Journal of Production Research, 34, pp. 395 - 405. [CSA]
29. Dietrich, D. and Sanders, J.(1974) A Bayesian quality assurance model for a multi-stage production process. In ASQC Technical Conference Transactions. (pp. 338 - 348).Milwaukee WI: American Society for Quality Control.
30. Ding, Y. and Apley, D.(2004a) Strategies for placing additional sensors to improve dimensional variation diagnosis in assembly processes. College Station, TX 77843 USA: Department of Industrial Engineering, Texas A&M University.
31. Ding, Y. and Ceglarek, D. and Shi, J. (2002a) Fault diagnosis of multistage manufacturing processes by using state space approach Transactions of the ASME, Journal of Manufacturing Science and Engineering, 124, pp. 313 - 322. [CROSSREF] [CSA]
32. Ding, Y. and Elsayed, E. and Kumara, S. and Lu, J. and Niu, F. and Shi, J.(2004b) Distributed sensing for quality and productivity improvements. In IEEE Transactions on Automation Science and Engineering. accepted
33. Ding, Y. and Kim, P. and Ceglarek, D. and Jin, J. (2003) Optimal sensor distribution for variation diagnosis in multistation assembly processes IEEE Transactions on Robotics and Automation, 19, pp. 543 - 556. [CROSSREF] [CSA]
34. Ding, Y. and Shi, J. and Ceglarek, D. (2002b) Diagnosability analysis of multi-station manufacturing processes Transactions of the ASME, Journal of Manufacturing Science and Engineering, 124, pp. 1 - 13. [CSA]
35. Djurdjanovic, D. and Ni, J. (2001) Linear state space modeling of dimensional machining errors Transactions of NAMRI/SME, 29, pp. 541 - 548. [CSA]
36. Djurdjanovic, D. and Ni, J. (2003) Bayesian approach to measurement scheme analysis in multistation machining systems Journal of Engineering Manufacture, 217, pp. 1117 - 1130. [CSA]
37. Djurdjanovic, D. and Ni, J. (2004) Measurement scheme synthesis in multi-station machining systems Transactions of the ASME, Journal of Manufacturing Science and Engineering, 126, pp. 178 - 188. [CROSSREF] [CSA]
38. Dorris, A. and Foote, B. 1978 Inspection errors and statistical quality-control-survey. AIIE Transactions, 10, 184 - 192 [CSA]
39. Dowling, M. and Griffin, P. and Tsui, K. and Zhou, C. (1997) Statistical issues in geometric feature inspection using coordinate measuring machines (with discussions) Technometrics, 39, pp. 3 - 24. [CSA]
40. Emmons, H. and Rabinowitz, G. (2002) Inspection allocation for multistage deteriorating production systems IIE Transactions, 34, pp. 1031 - 1041. [CROSSREF] [CSA]
41. Enrick, N. (1975) Towards optimization of inspection allocation Part I and II Industrial Management, 17, pp. 7 - 11. [CSA]
42. Eppen, G. and Hurst, E. (1974) Optimal location of inspection stations in a multistage production process Management Science, 20, pp. 1194 - 1200. [CSA]
43. Ercan, S. (1972) Systems approach to the multistage manufacturing connected-unit situation Naval Research Logistics Quarterly, 19, pp. 493 - 500. [CSA]
44. Ercan, S. and Hassan, M. and Taulananda, A. (1974) Cost minimizing single sampling plans with AIQL and AOQL constraints Management Science, 20, pp. 1112 - 1121. [CSA]
45. Fedorov, V.(1972) Theory of Optimal Experiments. New York NY: Academic Press.
46. Foster, J. and Malave, C. and Villalobos, J. (1990) Flexible inspection within an aggregated information environment Computers & Industrial Engineering, 19, pp. 224 - 228. [CROSSREF] [CSA]
47. Garcia-Diaz, A. and Foster, J. and Bonyuet, M. (1984) Dynamic programming analysis of special multi-stage inspection systems IIE Transactions, 16, pp. 115 - 125. [CSA]
48. Garey, M. (1972) Optimal test point selection for sequential manufacturing processes The Bell System Technical Journal, 51, pp. 291 - 300. [CSA]
49. Gunter, S. and Swanson, L. (1985) Inspector location in convergent production line International Journal of Production Research, 23, pp. 1153 - 1169. [CSA]
50. Gurnani, H. and Drezner, Z. and Akella, R. (1996) Capacity planning under different inspection strategies European Journal of Operations Research, 89, pp. 302 - 312. [CROSSREF] [CSA]
51. Hsu, J. (1984) A hybrid inspection system for the multistage production process International Journal of Production Research, 22, pp. 63 - 69. [CSA]
52. Hu, S. (1997) Stream-of-variation theory for automotive body assembly Annals of the CIRP, 46, pp. 1 - 6. [CSA]
53. Hu, S. and Wu, S. (1992) Identifying sources of variation in automobile body assembly using principal component analysis Transactions of NAMRI/ SME, 20, pp. 311 - 316. [CSA]
54. Huang, Q. and Shi, J. (2004) Variation transmission analysis and diagnosis of multi-operational machining processes IIE Transactions, 36, pp. 807 - 815. [CROSSREF] [CSA]
55. Huang, Q. and Zhou, S. and Shi, J. (2002) Diagnosis of multi-operational machining processes through variation propagation analysis Robotics and Computer-Integrated Manufacturing, 18, pp. 233 - 239. [CROSSREF] [CSA]
56. Hurst, E. (1973) Imperfect inspection in a multistage production process Management Science, 20, pp. 378 - 384. [CSA]
57. Jewkes, E. (1995) Optimal inspection effort and scheduling for a manufacturing process with repair European Journal of Operational Research, 85, pp. 340 - 351. [CROSSREF] [CSA]
58. Jin, J. and Shi, J. (1999) State-space modeling of sheet metal assembly for dimensional control Transactions of the ASME, Journal of Manufacturing Science and Engineering, 121, pp. 756 - 762. [CSA]
59. Kakade, V. and Valenzuela, J. and Smith, J. (2004) An optimization model for selective inspection in serial manufacturing systems International Journal of Production Research, 42, pp. 3891 - 3909. [CROSSREF] [CSA]
60. Kang, K. and Ebeling, K. and La, S. (1990) The optimal location of inspection stations using a rule-based methodology Computers & Industrial Engineering, 19, pp. 272 - 275. [CROSSREF] [CSA]
61. Khan. A. and Ceglarek, D. 2000 Sensor optimization for fault diagnosis in multi-fixture assembly systems with distributed sensing Transactions of the ASME, Journal of Manufacturing Science and Engineering, 122, 215 - 226. [CROSSREF] [CSA]
62. Khan, A. and Ceglarek, D. and Ni, J. (1998) Sensor location optimization for fault diagnosis in multi-fixture assembly systems Transactions of the ASME, Journal of Manufacturing Science and Engineering, 120, pp. 781 - 792. [CSA]
63. Khan, A. and Ceglarek, D. and Shi, J. and Ni, J. and Woo, T. (1999) Sensor optimization for fault diagnosis in single fixture systems: A methodology Transactions of the ASME, Journal of Manufacturing Science and Engineering, 121, pp. 109 - 117. [CSA]
64. Kubrusly, C. and Malebranche, H. (1985) Sensors and controllers location in distributed systems - a survey Automatica, 21, pp. 117 - 128. [CROSSREF] [CSA]
65. Lee, H. and Rosenblatt, M. (1987) Simultaneous determination of production cycle and inspection schedules in a production system Management Science, 33, pp. 1125 - 1136. [CSA]
66. Lee, J. and Unnikrishnan, S. (1998) Planning quality inspection operations in multistage manufacturing systems with inspection errors International Journal of Production Research, 36, pp. 141 - 155. [CROSSREF] [CSA]
67. Lindsay, G. and Bishop, A. (1964) Allocation of screening inspection efforts - A dynamic programming approach Management Science, 10, pp. 342 - 352. [CSA]
68. Liu, Q. and Ding, Y. and Chen, Y. (2005) Optimal coordinate sensor placements for estimating mean and variance components of variation sources IIE Transaction, 37, pp. 877 - 889. [CROSSREF] [CSA]
69. Mantripragada, R. and Whitney, D. (1999) Modeling and controlling variation propagation in mechanical assemblies using state transition models IEEE Transactions on Robotics and Automation, 15, pp. 124 - 140. [CROSSREF] [CSA]
70. Menipaz, E. (1978) A taxonomy of economically based quality control procedures International Journal of Production Research, 16, pp. 153 - 167. [CSA]
71. Menq, C. and Yau, H. and Lai, G. (1992) Automated precision measurement of surface profile in CAD-directed inspection IEEE Transactions on Robotics and Automation, 8, pp. 268 - 278. [CROSSREF] [CSA]
72. Montgomery, D.(2003) Introduction to Statistical Quality Control, 5th edn. New York NY: Wiley.
73. Myers, R. and Montgomery, D.(1995) Response Surface Methodology: Process and Product Optimization Using Designed Experiments. New York NY: Wiley.
74. Narahari, Y. and Khan, L. (1996) Modeling reentrant manufacturing systems with inspection stations Journal of Manufacturing Systems, 15, pp. 367 - 378. [CSA]
75. Peters, M. and Williams, W. (1984) Location of quality inspection stations: An experimental assessment of five normative heuristics Decision Sciences, 15, pp. 389 - 408. [CSA]
76. Peters, M. and Williams, W. (1987) Economic design of quality monitoring efforts for multi-stage production systems IIE Transactions, 19, pp. 81 - 87. [CSA]
77. Priebe, C. and Marchette, D. and Healy, D. (2004) Integrated sensing and processing decision trees IEEE Transactions on Pattern Analysis and Machine Intelligence, 26, pp. 699 - 708. [CROSSREF] [CSA]
78. Pruzan, P. and Jackson, J. (1967) A dynamic programming application in production line inspection Technometrics, 9, pp. 73 - 81. [CSA]
79. Rabinowitz, G. and Emmons, H. (1997) Optimal and heuristic inspection schedules for multistage production systems IIE Transactions, 29, pp. 1063 - 1071. [CROSSREF] [CSA]
80. Raz, T. (1986) A survey of models for allocating inspection effort in multistage production systems Journal of Quality Technology, 18, pp. 239 - 247. [CSA]
81. Raz, T. and Kaspi, M. (1991) Location and sequencing of imperfect inspection operations in serial multi-stage production systems International Journal of Production Research, 29, pp. 1645 - 1659. [CSA]
82. Rebello, R. and Agnetis, A. and Mirchandani, P. (1995) Specialized inspection problems in serial production systems European Journal of Operations Research, 80, pp. 277 - 296. [CROSSREF] [CSA]
83. Rong, Q. and Ceglarek, D. and Shi, J. (2000) Dimensional fault diagnosis for compliant beam structure assemblies Transactions of the ASME, Journal of Manufacturing Science and Engineering, 122, pp. 773 - 780. [CROSSREF] [CSA]
84. Rong, Q. and Shi, J. and Ceglarek, D. (2001) Adjusted least squares approach for diagnosis of ill-conditioned compliant assemblies Transactions of the ASME, Journal of Manufacturing Science and Engineering, 123, pp. 453 - 461. [CROSSREF] [CSA]
85. Sheng, W. and Xi, N. and Song, M. and Chen, Y. (2003) CAD-guided sensor planning for dimensional inspection in automotive manufacturing IEEE/ ASME Transactions on Mechatronics, 8, pp. 372 - 380. [CROSSREF] [CSA]
86. Shiau, Y. (2002) Inspection resource assignment in a multistage manufacturing system with an inspection error model International Journal of Production Research, 40, pp. 1787 - 1806. [CROSSREF] [CSA]
87. Shiau, Y. (2003a) Inspection allocation planning for a multiple quality characteristic advanced manufacturing system International Journal of Advanced Manufacturing Technology, 21, pp. 494 - 500. [CROSSREF] [CSA]
88. Shiau, Y. (2003b) Quick decision-making support for inspection allocation planning with rapidly changing customer requirements International Journal of Advanced Manufacturing Technology, 22, pp. 633 - 640. [CROSSREF] [CSA]
89. Shin, W. and Hart, S. and Lee, H. (1995) Strategic allocation of inspection stations for a flow assembly line: A hybrid procedure IIE Transactions, 27, pp. 707 - 715. [CSA]
90. Suri, R. and Otto, K. (1999) Variation modeling for a sheet stretch forming manufacturing system Annals of CIRP, 48, pp. 397 - 400. [CSA]
91. Tang, C. (1991) Designing an optimal production system with inspection European Journal of Operations Research, 52, pp. 45 - 54. [CROSSREF] [CSA]
92. Tarabanis, K. and Allen, P. and Tsai, R. (1995) A survey of sensor planning in computer vision IEEE Transactions on Robotics and Automation, 11, pp. 86 - 104. [CROSSREF] [CSA]
93. Tayi, G. and Ballou, D. (1988) An integrated production-inventory model with reprocessing and inspection International Journal of Production Research, 26, pp. 1299 - 1315. [CSA]
94. Trippi, R. (1974) An on-line computational model for inspection resource allocation Journal of Quality Technology, 6, pp. 167 - 174. [CSA]
95. Trippi, R. (1975) The warehouse location formulation as a special type of inspection problem Management Science, 21, pp. 986 - 988. [CSA]
96. Valenzuela, J. and Smith, J. and Evans, J. (2004) Allocating solder-paste printing inspection in high volume electronics manufacturing IIE Transactions, 36, pp. 1171 - 1181. [CROSSREF] [CSA]
97. Veatch, M. (2000) Inspection strategies for multistage production systems with time-varying quality International Journal of Production Research, 38, pp. 837 - 853. [CROSSREF] [CSA]
98. Villalobos, J. and Foster, J. (1991) Some results from model of dynamic inspection allocation Computers and Industrial Engineering, 21, pp. 355 - 358. [CROSSREF] [CSA]
99. Villalobos, J. and Foster, J. and Disney, R. (1993) Flexible inspection systems for serial multi-stage production systems IIE Transactions, 25, pp. 16 - 26. [CSA]
100. Viswanadham, N. and Sharma, S. and Taneja, M. (1996) Inspection allocation in manufacturing systems using stochastic search techniques IEEE Transactions on Systems, Man and Cybernetics, Part A (Systems & Humans), 26, pp. 222 - 230. [CROSSREF] [CSA]
101. Wang, Y. and Nagarkar, S. (1999) Locator and sensor placement for automated coordinate checking fixtures Transactions of the ASME, Journal of Manufacturing Science and Engineering, 121, pp. 709 - 719. [CSA]
102. Weill, R. and Dar-El, I. and Laloum, M.(1991) The influence of fixture positioning errors on the geometric accuracy of mechanical parts. In Proceedings of the CIRP Conference on Production Engineering and Manufacturing Science. (pp. 215 - 225).Tianjin China
103. White, L. (1965) The analysis of a single class of multistage inspection plans Management Science, 12, pp. 685 - 693. [CSA]
104. White, L. (1969) Shortest route models for the allocation of inspection effort on a production line Management Science, 15, pp. 249 - 259. [CSA]
105. Woo, W. and Metcalfe, J. (1972) Optimal allocation of inspection effort in multistage manufacturing processes Western Electric Engineer, 16, pp. 3 - 16. [CSA]
106. Yao, D. and Zheng, S. (1999a) Sequential inspection under capacity constraints Operations Research, 47, pp. 410 - 422. [CSA]
107. Yao, D. and Zheng, S. (1999b) Coordinated quality control in a two-stage system IEEE Transactions on Automatic Control, 44, pp. 1166 - 1179. [CROSSREF] [CSA]
108. Yum, B. and McDowell, E. (1981) The optimal allocation of inspection effort in a class of nonserial production systems IIE Transactions, 13, pp. 285 - 293. [CSA]
109. Yum, B. and McDowell, E. (1987) Optimal inspection policies in a serial production system including scrap rework and repair: An MILP approach International Journal of Production Research, 25, pp. 1451 - 1464. [CSA]
110. Zheng, S. (2000) Dynamic quality control in assembly systems IIE Transactions, 32, pp. 797 - 806. [CROSSREF] [CSA]
111. Zhou, S. and Ding, Y. and Chen, Y. and Shi, J. (2003a) Diagnosability study of multistage manufacturing processes based on linear mixed-effects models Technometrics, 45, pp. 312 - 325. [CROSSREF] [CSA]
112. Zhou, S. and Huang, Q. and Shi, J. (2003b) State space modeling for dimensional monitoring of multistage machining process using differential motion vector IEEE Transactions on Robotics and Automation, 19, pp. 296 - 308. [CROSSREF] [CSA]
113. Zhu, L. and Luo, H. and Ding, H.(2004) Accuracy characterization and measurement point planning for workpiece localization. Robotics Institute, Shanghai Jiaotong University.