A review: Starch-based composite foams

Composites Part A: Applied Science and Manufacturing

Volumn 78, Issue , 2015, Pages 246-263

  Soykeabkaew, Nattakan ^a   Thanomsilp, Chuleeporn ^a   Suwantong, Orawan ^a  

^a MAE FAH LUANG UNIVERSITY   (Thailand)

Author keywords

A. Foams; A. Polymer matrix composites (PMCs); B. Mechanical properties; B. Microstructures

Indexed keywords

BIODEGRADABLE POLYMERS; BLENDING; CHEMICAL MODIFICATION; EFFLUENT TREATMENT; EXTRUSION; MICROSTRUCTURE; MICROWAVE HEATING; NATURAL FIBERS; PACKAGING MATERIALS; POLYMER MATRIX COMPOSITES; POLYPROPYLENES; STARCH; SUPERCRITICAL FLUIDS;

CELLULAR STRUCTURE; ENVIRONMENTALLY FRIENDLY ALTERNATIVES; MECHANICAL AND THERMAL PROPERTIES; PACKAGING APPLICATIONS; POLYMER MATRIX COMPOSITES (PMCS); STARCH-BASED FOAMS; SUPERCRITICAL FLUID EXTRUSION; WATER-RESISTANCES;

FOAMS;

COMPOSITES; CRUDE OIL; FOAM; FREEZE DRYING; MICROSTRUCTURE; STARCH; THERMAL PROPERTIES; WATER RESISTANCE;

EID: 84940755559     PISSN: 1359835X     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.compositesa.2015.08.014     Document Type: Review

References (94)

1. A.K. Mohanty, M. Misra, and G. Hinrichsen Biofibres, biodegradable polymers and biocomposites: an overview Macromol Mater Eng 276-277 2000 1 24
2. J.W. Lawton, R.L. Shogren, and K.F. Tiefenbacher Aspen fiber addition improves the mechanical properties of baked cornstarch foams Ind Crops Prod 19 2004 41 48
3. J. Zhou, J. Song, and R. Parker Microwave-assisted moulding using expandable extruded pellets from wheat flours and starch Carbohyd Polym 69 2007 445 454
4. J.L. Willett Starch in polymer compositions J. BeMiller, R. Whistler, Starch chemistry and technology 2009 Academic Press New York 715 743
5. M.N. Anglès, and A. Dufresne Plasticized starch/tunicin whisker nanocomposites. 1. Structural analysis Macromolecules 33 2000 8344 8353
6. A.J. Svagan, M.A.S. Azizi Samir, and L.A. Berglund Biomimetic polysaccharide nanocomposites of high cellulose content and high toughness Biomacromolecules 8 2007 2556 2563
7. H.A. Pushpadass, G.S. Babu, R.W. Weber, and et al. Extrusion of starch-based loose-fill packaging foams: effects of temperature, moisture and talc on physical properties Packag Technol Sci 21 2008 171 183
8. J.F. Zhang, and X. Sun Biodegradable foams of poly(lactic acid)/starch I extrusion condition and cellular size distribution J Appl Polym Sci 106 2007 857 862
9. J. Zhou, J. Song, and R. Parker Structure and properties of starch-based foams prepared by microwave heating from extruded pelletes Carbohyd Polym 63 2006 466 475
10. N. Kaisangsri, O. Kerdchoechuen, and N. Laohakunjit Biodegradable foam tray from cassava starch blended with natural fiber and chitosan Ind Crops Prod 37 2012 542 546
11. D. Preechawong, M. Peesan, P. Supaphol, and et al. Characterization of starch/poly(-caprolactone) hybrid foams Polym Test 23 2004 651 657
12. D. Preechawong, M. Peesan, P. Supaphol, and et al. Preparation and characterization of starch/poly(l-lactic acid) hybrid foams Carbohyd Polym 59 2005 329 337
13. J. Shey, S.H. Imam, G.M. Glenn, and et al. Properties of baked starch foam with natural rubber latex Ind Crops Prod 24 2006 34 40
14. R.L. Shogren, J.W. Lawton, and K.F. Tiefenbacher Baked starch foams: starch modifications and additives improve process parameters, structure and properties Ind Crops Prod 16 2002 69 79
15. J.L. Willett, and R.L. Shogren Processing and properties of extruded starch/polymer foams Polymer 43 2002 5935 5947
16. J. Duanmu, E.K. Gamstedt, and A. Rosling Synthesis and preparation of crosslinked allyglycidyl ether-modified starch-wood fibre composites Starch/Stärke 59 2007 523 532
17. J. Guan, and M.A. Hanna Functional properties of extruded foam composites of starch acetate and corn cob fiber Ind Crops Prod 19 2004 255 269
18. E. Aguilar-Palazuelos, J.J. Zazueta-Morales, O.A. Jiménez-Arévalo, and et al. Mechanical and structural properties of expanded extrudates produced from blends of native starches and natural fibers of henequen and coconut Starch/Stärke 59 2007 533 542
19. A. Bergeret, and J.C. Benezet Natural fibre-reinforced biofoams Int J Polym Sci 2011 2011 1 14
20. J.C. Bénézet, A. Stanojlovic-Davidovic, A. Bergeret, and et al. Mechanical and physical properties of expanded starch, reinforced by natural fibres Ind Crops Prod 37 2012 435 440
21. L.G. Carr, D.F. Parra, P. Ponce, and et al. Influence of fibers on the mechanical properties of cassava starch foams J Polym Environ 14 2006 179 183
22. F. Debiagi, S. Mali, M.V.E. Grossmann, and et al. Biodegradable foams based on starch, polyvinyl alcohol, chitosan and sugarcane fibers obtained by extrusion Braz Arch Biol Technol 54 2011 1043 1052
23. 3 effects on the physical properties of foams made by a baking process Ind Crops Prod 14 2001 201 212
24. J. Guan, and M.A. Hanna Selected morphological and functional properties of extruded acetylated starch-cellulose foams Bioresour Technol 97 2006 1716 1726
25. Y. Han, S.O. Manolach, F. Denes, and et al. Cold plasma treatment on starch foam reinforced with wood fiber for its surface hydrophobicity Carbohyd Polym 86 2011 1031 1037
26. F. Robin, C. Dubois, D. Curti, and et al. Effect of wheat bran on the mechanical properties of extruded starchy foams Food Res Int 44 2011 2880 2888
27. F. Robin, C. Dubois, N. Pineau, and et al. Expansion mechanism of extruded foams supplemented with wheat bran J Food Eng 107 2011 80 89
28. P.R. Salgado, V.C. Schmidt, O. Molina, and et al. Biodegradable foams based on cassava starch, sunflower proteins and cellulose fibers obtained by a baking process J Food Eng 85 2008 435 443
29. V.C.R. Schmidt, and J.B. Laurindo Characterization of foams obtained from cassava starch cellulose fibres and dolomitic limestone by a thermopressing process Braz Arch Biol Technol 53 2010 185 192
30. N. Soykeabkaew, P. Supaphol, and R. Rujiravanit Preparation and characterization of jute- and flax-reinforced starch-based composite foams Carbohyd Polym 58 2004 53 63
31. A.E.S. Vercelheze, F.M. Fakhouri, L.H. Dall'Antônia, and et al. Properties of baked foams based on cassava starch, sugarcane bagasse fibers and montmorillonite Carbohyd Polym 87 2012 1302 1310
32. A.S. Ross Starch in foods R.E. Wrolstad, Food carbohydrate chemistry 2012 John Wiley & Sons Ltd. Oxford 107 133
33. S. Pérez, P.M. Baldwin, and D.J. Gallant Structural features of starch granules I J. BeMiller, R. Whistler, Starch chemistry and technology 2009 Academic Press New York 149 192
34. J.I. Jane Structural features of starch granules II J. BeMiller, R. Whistler, Starch chemistry and technology 2009 Academic Press New York 193 236
35. L. Madrigal, A.J. Sandoval, and A.J. Müller Effects of corn oil on glass transition temperatures of cassava starch Carbohyd Polym 85 4 2011 875 884
36. H. Liu, L. Yu, F. Xie, and et al. Gelatinization of cornstarch with different amylose/amylopectin content Carbohyd Polym 65 2006 357 363
37. A.G. Maaruf, Y.B.C. Man, B.A. Asbi, and et al. Effect of water content on the gelatinisation temperature of sago starch Carbohyd Polym 46 4 2001 331 337
38. L. Yu, and G. Christie Measurement of starch thermal transitions using differential scanning calorimetry Carbohyd Polym 46 2001 179 184
39. P. Colonna, and A. Buleon Thermal transitions of starches A.C. Bertolini, Starches: characterization, properties, and applications 2010 CRC Press Florida 71 102
40. C.G. Biliaderis Structural transitions and related physical properties of starch J. BeMiller, R. Whistler, Starch chemistry and technology 2009 Academic Press New York 253 372
41. R.L. Shogren Effect of moisture content on the melting and subsequent physical aging of cornstarch Carbohyd Polym 19 1992 83 90
42. H. Fredriksson, J. Silverio, R. Andersson, and et al. The influence of amylose and amylopectin characteristics on gelatinization and retrogradation properties of different starches Carbohyd Polym 35 3-4 1998 119 134
43. Andersen PJ, Hodson SK. Molded starch-bound containers and other articles having natural and/or synthetic polymer coatings. U.S. Patent 6,030,673; 2000.
44. Andersen PJ, Hodson SK. Compositions for manufacturing fiber-reinforced, starch-bound articles having a foamed cellular matrix. U.S. Patent RE39,339; 2006.
45. Glenn GM, Klamczynski AP. Starch foam microparticles. U.S. Patent 8,163,309; 2012.
46. Glenn GM, Stern DJ. Starch-based microcellular foams. U.S. Patent 5,958,589; 1999.
47. Loercks J, Pommeranz W, Schmidt H. Molded part made of starch foamed material. U.S. Patent 5,897,944; 1999.
48. Loercks J, Pommeranz W, Schmidt H. Starch foam panel. U.S. Patent 5,910,350; 1999.
49. Loercks J, Schmidt H. Biodegradable filter material and method for its manufacture. U.S. Patent 6,062,228; 2000.
50. Roulier V, Mellul M, Gabin G, et al. Expanded solid composition whose matrix comprises a starch-based cellular network and which contains expanded thermoplastic hollow particles and its uses in topical application. U.S. Patent 5,925,380; 1999.
51. Wu SY, Chu SC, Lee TY, et al. Method for producing a bio-based polymeric shoe component. U.S. Patent 8,080,589; 2011.
52. Y. Nabar, R. Narayan, and M. Schindler Twin-screw extrusion production and characterization of starch foam products for use in cushioning and insulation applications Polym Eng Sci 46 2006 438 451
53. Lacourse NL, Altieri PA. Biodegradable packaging material and the method of preparation thereof. U.S. Patent 4,863,655; 1989.
54. B.S. Chiou, G.M. Glenn, S.H. Imam, and et al. Starch polymers: chemistry, engineering, and novel products A.K. Mohanty, M. Misra, L.T. Drzal, Natural fibers, biopolymers, and biocomposites 2005 CRC Press Taylor & Francis Group Florida 639 669
55. L.R.P.F. Mello, and S. Mali Use of malt bagasse to produce biodegradable baked foams made from cassava starch Ind Crops Prod 55 2014 187 193
56. G.M. Glenn, and W.J. Orts Properties of starch-based foam formed by compression/explosion processing Ind Crops Prod 13 2001 135 143
57. C.I. Moraru, and J.L. Kokini Expansion during extrusion and microwave heating of cereal foods Compr Rev Food Sci Food Saf 2 2003 147 165
58. C. Boischot, C.I. Moraru, and J.L. Kokini Factors that influence the microwave expansion of glassy amylopectin extrudates Cereal Chem 80 1 2003 56 61
59. E.Y. Lee, K.I. Lim, J. Lim, and et al. Effects of gelatinization and moisture content of extruded starch pellets on morphology and physical properties of microwave-expanded products Cereal Chem 77 6 2000 769 773
60. M. Sjöqvist, and P. Gatenholm The effect of starch composition on structure of foams prepared by microwave treatment J Polym Environ 13 2005 29 37
61. A. Lopez-Gil, F. Silva-Bellucci, D. Velaso, and et al. Cellular structure and mechanical properties of starch-based foamed blocks reinforced with natural fibers and produced by microwave heating Ind Crops Prod 66 2015 194 205
62. F.G. Torres, A.R. Boccaccini, and O.P. Troncoso Microwave processing of starch-based porous structures for tissue engineering scaffolds J Appl Polym Sci 103 2007 1332 1339
63. A.J. Svagen, M.A.S. Azizi Samir, and L.A. Berglund Biomimetic foams of high mechanical performance based on nanostructured cell walls reinforced by native cellulose nanofibrils Adv Mater 20 2008 1263 1269
64. Svagen AJ. Bio-inspired cellulose nanocomposites and foams based on starch matrix. Ph.D thesis, KTH Chemical Science and Engineering, Sweden; 2008.
65. J. Nakamatsu, F.G. Torres, O.P. Troncoso, and et al. Processing and characterization of porous structures from chitosan and starch for tissue engineering scaffolds Biomacromolecules 7 2006 3345 3355
66. G.M. Glenn, and D.W. Irving Starch-based microcellular foams Cereal Chem 72 1995 155 161
67. K. El-Tahlawy, R.A. Venditti, and J.J. Pawlak Aspects of the preparation of starch microcellular foam particles crosslinked with glutaraldehyde using a solvent exchange technique Carbohyd Polym 67 2007 319 331
68. D. Qian, P.R. Chang, and X. Ma Preparation of controllable porous starch with different starch concentration by the single or dual freezing process Carbohyd Polym 86 2011 1181 1186
69. S.S. Kistler Coherent expanded aerogels J Phys Chem 36 1932 52 64
70. R. Gavillon, and T. Budtova Aerocellulose: new highly porous cellulose prepared from cellulose-NaOH aqueous solutions Biomacromolecules 9 2008 269 277
71. K. Manoi, and S.S.H. Rizvi Physicochemical characteristics of phosphorylated cross-linked starch produced by reactive supercritical fluid extrusion Carbohyd Polym 81 3 2010 687 694
72. S.H. Alavi, S.S.H. Rizvi, and P. Harriott Process dynamics of starch-based microcellular foams produced by supercritical fluid extrusion. I: Model development Food Res Int 36 2003 309 319
73. Y.U. Nabar, D. Draybuck, and R. Narayan Physicomechanical and hydrophobic properties of starch foams extruded with different biodegradable polymers J Appl Polym Sci 102 2006 58 68
74. Y. Deng, and J.M. Catchmark Insoluble starch composite foams produced through microwave expansion Carbohyd Polym 111 2014 864 869
75. G.M. Ganjyal, R. Weber, and M.A. Hanna Laboratory composting of extruded starch acetate and poly lactic acid blended foams Bioresour Technol 98 2007 3176 3179
76. S. Mali, F. Debiagi, M.V.E. Grossmann, and et al. Starch, sugarcane bagasse fibre, and polyvinyl alcohol effects on extruded foam properties: a mixture design approach Ind Crops Prod 32 2010 353 359
77. N. Kaisangsri, O. Kerdchoechuen, and N. Laohakunjit Characterization of cassava starch based foam blended with plant proteins, kraft fiber, and palm oil Carbohyd Polym 110 2014 70 77
78. Y. Xu, and M.A. Hanna Preparation and properties of biodegradable foams from starch acetate and poly(tetramethylene adipate-co-terephthalate) Carbohyd Polym 59 2005 521 529
79. J. Guan, K.M. Eskridge, and M.A. Hanna Acetylated starch-polylactic acid loose-fill packaging materials Ind Crops Prod 22 2005 109 123
80. J.M. Lagaron, and A. Lopez-Rubio Nanotechnology for bioplastics: opportunities, challenges and strategies Trends Food Sci Technol 22 2011 611 617
81. A. Sorrentino, G. Gorrasi, and V. Vittoria Potential perspectives of bio-nanocomposites for food packaging applications Trends Food Sci Technol 18 2007 84 95
82. H.M.C. Azeredo Nanocomposites for food packaging applications Food Res Int 42 2009 1240 1253
83. J. Sundaram, T.D. Durance, and R. Wang Porous scaffold of gelatin-starch with nanohydroxyapatite composite processed via novel microwave vacuum drying Acta Biomater 4 2008 932 942
84. S.Y. Lee, H. Chen, and M.A. Hanna Preparation and characterization of tapioca starch-poly(lactic acid) nanocomposite foams by melt intercalation based on clay type Ind Crops Prod 28 2008 95 106
85. K. Kaewtatip, V. Tanrattanakul, and W. Phetrat Preparation and characterization of kaolin/starch foam Appl Clay Sci 80-81 2013 413 416
86. S.Y. Lee, and M.A. Hanna Tapioca starch-poly(lactic acid)-cloisite 30B nanocomposite foams Polym Compos 30 2009 665 672
87. A.E.S. Vercelheze, A.L.M. Oliveira, M.I. Rezende, and et al. Physical properties, photo- and bio-degradation of baked foams based on cassava starch, sugarcane bagasse fibers and montmorillonite J Polym Environ 21 2013 266 274
88. D.K.M. Matsuda, A.E.S. Verceheze, G.M. Carvalho, and et al. Baked foams of cassava starch and organically modified nanoclays Ind Crops Prod 44 2013 705 711
89. F. Debiagi, and S. Mali Functional properties of extruded nanocomposites based on cassava starch, polyvinyl alcohol and montmorillonite Macromol Symp 319 2012 235 239
90. A. Silva, L.M. Nievola, C.A. Tischer, and et al. Cassava starch-based foams reinforced with bacterial cellulose J Appl Polym Sci 130 5 2013 3043 3049
91. B. Nasri-Nasrabadi, M. Mehrasa, M. Rafienia, and et al. Porous starch/cellulose nanofibers composite prepared by salt leaching technique for tissue engineering Carbohyd Polym 108 2014 232 238
92. H. Schmitt, N. Creton, K. Prashantha, and et al. Preparation and characterization of plasticized starch/halloysite porous nanocomposites possibly suitable for biomedical applications J Appl Polym Sci 132 2015 41341
93. C. Wu, Z. Wang, Z. Zhi, and et al. Development of biodegradable porous starch foam for improving oral delivery of poorly water soluble drugs Int J Pharm 403 1-2 2011 162 169
94. J. Goswami, N. Bhatnagar, S. Mohanty, and et al. Processing and characterization of poly(lactic acid) based bioactive composites for biomedical scaffold application Exp Polym Lett 7 7 2013 767 777