Enzyme recycle and fed-batch addition for high-productivity soybean flour processing to produce enriched soy protein and concentrated hydrolysate of fermentable sugars

Bioresource Technology

Volumn 241, Issue , 2017, Pages 252-261

  Loman, Abdullah Al ^a   Islam, S M Mahfuzul ^a   Li, Qian ^a   Ju, Lu Kwang ^a  

^a University of Akron   (United States)

Author keywords

Bio refinery; Fed batch; Fermentation feedstock; Recycle; Soy flour; Soy protein

Indexed keywords

BATCH DATA PROCESSING; CARBOHYDRATES; ENZYMES; FEEDSTOCKS; FERMENTATION; PRODUCTIVITY; PROTEINS;

ALPHA-GALACTOSIDASE; BIOREFINERIES; FED BATCHES; FERMENTABLE SUGARS; PARTIAL REPLACEMENT; SOY FLOUR; SOY PROTEIN; VOLUMETRIC PRODUCTIVITY;

RECYCLING;

ALPHA GALACTOSIDASE; CARBOHYDRATE; POLYGALACTURONASE; PROTEIN HYDROLYSATE; SOYBEAN PROTEIN;

CONCENTRATION (COMPOSITION); ENZYME; ENZYME ACTIVITY; FERMENTATION; FOOD PROCESSING; HYDROLYSIS; PROTEIN; RECYCLING; SOYBEAN; SUBSTRATE; SUGAR;

ARTICLE; ASPERGILLUS NIGER; BATCH PROCESS; CONCENTRATION (PARAMETERS); CONTROLLED STUDY; ENZYME ACTIVITY; ENZYME SYNTHESIS; FED BATCH FERMENTATION; FOOD PROCESSING; HYDROLYSIS; HYDROLYSIS KINETICS; NONHUMAN; PRIORITY JOURNAL; PROTEIN CONTENT; RECYCLE FERMENTATION; RETENTION TIME; SOYBEAN MEAL; VOLUMETRY; ANIMAL; FERMENTATION; FLOUR; SOYBEAN;

ANIMALIA; GLYCINE MAX;

ANIMALS; CARBOHYDRATES; FERMENTATION; FLOUR; SOYBEAN PROTEINS; SOYBEANS;

EID: 85019719382     PISSN: 09608524     EISSN: 18732976     Source Type: Journal    
DOI: 10.1016/j.biortech.2017.05.118     Document Type: Article

References (43)

1. Bailey, M.J., Biely, P., Poutanen, K., Interlaboratory testing of methods for assay of xylanase activity. J. Biotechnol. 23 (1992), 257–270.
2. Cara, C., Moya, M., Ballesteros, I., Negro, M.J., González, A., Ruiz, E., Influence of solid loading on enzymatic hydrolysis of steam exploded or liquid hot water pretreated olive tree biomass. Process Biochem. 42 (2007), 1003–1009.
3. Chang, S.K., Protein analysis. Food Analysis, 2010, Springer, 133–146.
4. Cheng, C., Zhou, Y., Lin, M., Wei, P., Yang, S.-T., Polymalic acid fermentation by Aureobasidium pullulans for malic acid production from soybean hull and soy molasses: fermentation kinetics and economic analysis. Bioresour. Technol. 223 (2017), 166–174.
5. Du, J., Cao, Y., Liu, G., Zhao, J., Li, X., Qu, Y., Identifying and overcoming the effect of mass transfer limitation on decreased yield in enzymatic hydrolysis of lignocellulose at high solid concentrations. Bioresour. Technol. 229 (2017), 88–95.
6. Eckard, A.D., Muthukumarappan, K., Gibbons, W., Enzyme recycling in a simultaneous and separate saccharification and fermentation of corn stover: a comparison between the effect of polymeric micelles of surfactants and polypeptides. Bioresour. Technol. 132 (2013), 202–209.
7. Gao, Y., Xu, J., Yuan, Z., Zhang, Y., Liu, Y., Liang, C., Optimization of fed-batch enzymatic hydrolysis from alkali-pretreated sugarcane bagasse for high-concentration sugar production. Bioresour. Technol. 167 (2014), 41–45.
8. Geng, W., Jin, Y., Jameel, H., Park, S., Strategies to achieve high-solids enzymatic hydrolysis of dilute-acid pretreated corn stover. Bioresour. Technol. 187 (2015), 43–48.
9. Ghose, T., Measurement of cellulase activities. Pure Appl. Chem. 59 (1987), 257–268.
10. Humbird, D., Mohagheghi, A., Dowe, N., Schell, D.J., Economic impact of total solids loading on enzymatic hydrolysis of dilute acid pretreated corn stover. Biotechnol. Progr. 26 (2010), 1245–1251.
11. Karki, B., Maurer, D., Jung, S., Efficiency of pretreatments for optimal enzymatic saccharification of soybean fiber. Bioresour. Technol. 102 (2011), 6522–6528.
12. Karp, S.G., Igashiyama, A.H., Siqueira, P.F., Carvalho, J.C., Vandenberghe, L.P., Thomaz-Soccol, V., Coral, J., Tholozan, J.-L., Pandey, A., Soccol, C.R., Application of the biorefinery concept to produce L-lactic acid from the soybean vinasse at laboratory and pilot scale. Bioresour. Technol. 102 (2011), 1765–1772.
13. Khare, S., Jha, K., Gandhi, A., Citric acid production from okara (soy-residue) by solid-state fermentation. Bioresour. Technol. 54 (1995), 323–325.
14. Kirk, P.L., Kjeldahl method for total nitrogen. Anal. Chem. 22 (1950), 354–358.
15. Letti, L.A.J., Karp, S.G., Woiciechowski, A.L., Soccol, C.R., Ethanol production from soybean molasses by Zymomonas mobilis. Biomass Bioenergy 44 (2012), 80–86.
16. Li, Q., Al Loman, A., Coffman, A.M., Ju, L.-K., Soybean hull induced production of carbohydrases and protease among Aspergillus and their effectiveness in soy flour carbohydrate and protein separation. J. Biotechnol. 248 (2017), 35–42.
17. Li, Q., Coffman, A.M., Ju, L.-K., Development of reproducible assays for polygalacturonase and pectinase. Enzyme Microb. Technol. 72 (2015), 42–48.
18. Loman, A.A., Islam, S.M., Li, Q., Ju, L.-K., Soybean bio-refinery platform: enzymatic process for production of soy protein concentrate, soy protein isolate and fermentable sugar syrup. Bioprocess. Biosyst. Eng. 39 (2016), 1501–1514.
19. Loman, A.A., Ju, L.-K., Optimization of enzymatic process condition for protein enrichment, sugar recovery and digestibility improvement of soy flour. J. Am. Oil Chem. Soc. 93 (2016), 1063–1073.
20. Loman, A.A., Ju, L.-K., Soybean carbohydrate as fermentation feedstock for production of biofuels and value-added chemicals. Process Biochem. 51 (2016), 1046–1057.
21. Loman, A.A., Ju, L.-K., Towards complete hydrolysis of soy flour carbohydrates by enzyme mixtures for protein enrichment: a modeling approach. Enzyme Microb. Technol. 86 (2016), 25–33.
22. Lu, Y., Wang, Y., Xu, G., Chu, J., Zhuang, Y., Zhang, S., Influence of high solid concentration on enzymatic hydrolysis and fermentation of steam-exploded corn stover biomass. Appl. Biochem. Biotechnol. 160 (2010), 360–369.
23. Lu, Y., Yang, B., Gregg, D., Saddler, J.N., Mansfield, S.D., Cellulase adsorption and an evaluation of enzyme recycle during hydrolysis of steam-exploded softwood residues. Appl. Biochem. Biotechnol. 98 (2002), 641–654.
24. Medic, J., Atkinson, C., Hurburgh, C.R. Jr, Current knowledge in soybean composition. J. Am. Oil Chem. Soc. 91 (2014), 363–384.
25. Mielenz, J.R., Bardsley, J.S., Wyman, C.E., Fermentation of soybean hulls to ethanol while preserving protein value. Bioresour. Technol. 100 (2009), 3532–3539.
26. Miller, G.L., Use of dinitrosalicylic acid reagent for determination of reducing sugar. Anal. Chem. 31 (1959), 426–428.
27. Modenbach, A.A., Nokes, S.E., Enzymatic hydrolysis of biomass at high-solids loadings–a review. Biomass Bioenergy 56 (2013), 526–544.
28. Mukesh Kumar, D., Suresh, K., Saranya, G., Andal Priyadharshini, D., Damodaran, R., Kalaichelvan, P., Production, optimization and characterization of α-galactosidase by Bacillus sp. SPE10 and Bacillus sp. SPE15 isolated from soy effluent. Eur. J. Exp. Biol. 2 (2012), 774–780.
29. Ouhida, I., Pérez, J.F., Gasa, J., Soybean (Glycine max) cell wall composition and availability to feed enzymes. J. Agric. Food Chem. 50 (2002), 1933–1938.
30. Schirmer-Michel, Â.C., Flôres, S.H., Hertz, P.F., Matos, G.S., Ayub, M.A.Z., Production of ethanol from soybean hull hydrolysate by osmotolerant Candida guilliermondii NRRL Y-2075. Bioresour. Technol. 99 (2008), 2898–2904.
31. Siqueira, P.F., Karp, S.G., Carvalho, J.C., Sturm, W., Rodríguez-León, J.A., Tholozan, J.-L., Singhania, R.R., Pandey, A., Soccol, C.R., Production of bio-ethanol from soybean molasses by Saccharomyces cerevisiae at laboratory, pilot and industrial scales. Bioresour. Technol. 99 (2008), 8156–8163.
32. Sluiter, A., Hames, B., Ruiz, R., Scarlata, C., Sluiter, J., Templeton, D., Determination of sugars, byproducts, and degradation products in liquid fraction process samples. Technical Report NREL, 2006, 1–14.
33. Taylor, K.A., A modification of the phenol/sulfuric acid assay for total carbohydrates giving more comparable absorbances. Appl. Biochem. Biotechnol. 53 (1995), 207–214.
34. Thakker, C., San, K.-Y., Bennett, G.N., Production of succinic acid by engineered E. coli strains using soybean carbohydrates as feedstock under aerobic fermentation conditions. Bioresour. Technol. 130 (2013), 398–405.
35. Tu, M., Chandra, R.P., Saddler, J.N., Evaluating the distribution of cellulases and the recycling of free cellulases during the hydrolysis of lignocellulosic substrates. Biotechnol. Progr. 23 (2007), 398–406.
36. Tu, M., Zhang, X., Paice, M., MacFarlane, P., Saddler, J.N., The potential of enzyme recycling during the hydrolysis of a mixed softwood feedstock. Bioresour. Technol. 100 (2009), 6407–6415.
37. Wang, D.; Thakker, C.; Liu, P.; Bennett, G.N.; San, K.Y. (2015). Efficient production of free fatty acids from soybean meal carbohydrates. Biotechnol. Bioeng.
38. Wang, H., Johnson, L., Wang, T., Preparation of soy protein concentrate and isolate from extruded-expelled soybean meals. J. Am. Oil Chem. Soc. 81 (2004), 713–717.
39. Wang, Q., Chen, S., Zhang, J., Sun, M., Liu, Z., Yu, Z., Co-producing lipopeptides and poly-γ-glutamic acid by solid-state fermentation of Bacillus subtilis using soybean and sweet potato residues and its biocontrol and fertilizer synergistic effects. Bioresour. Technol. 99 (2008), 3318–3323.
40. Wang, Q., Liu, S., Yang, G., Chen, J., Ji, X., Ni, Y., Recycling cellulase towards industrial application of enzyme treatment on hardwood kraft-based dissolving pulp. Bioresour. Technol. 212 (2016), 160–163.
41. Yang, M., Li, W., Liu, B., Li, Q., Xing, J., High-concentration sugars production from corn stover based on combined pretreatments and fed-batch process. Bioresour. Technol. 101 (2010), 4884–4888.
42. Yao, L., Wang, T., Wang, H., Effect of soy skim from soybean aqueous processing on the performance of corn ethanol fermentation. Bioresour. Technol. 102 (2011), 9199–9205.
43. Zhao, X., Dong, L., Chen, L., Liu, D., Batch and multi-step fed-batch enzymatic saccharification of Formiline-pretreated sugarcane bagasse at high solid loadings for high sugar and ethanol titers. Bioresour. Technol. 135 (2013), 350–356.