Stochastic analysis and design of CONWIP controlled production systems

Journal of Manufacturing Technology Management

Volumn 19, Issue 2, 2008, Pages 253-273

  Al Tahat, Mohammad D ^a   Rawabdeh, Ibrahim A ^a  

^a UNIVERSITY OF JORDAN   (Jordan)

Author keywords

Manufacturing systems; Markov processes; Stochastic processes

Indexed keywords

COMPUTATIONAL METHODS; MARKOV PROCESSES; MATHEMATICAL MODELS; MATRIX ALGEBRA; PROCESS CONTROL;

PRODUCTION SYSTEMS; STOCHASTIC ANALYSIS;

PRODUCTION CONTROL;

EID: 39449101872     PISSN: 1741038X     EISSN: None     Source Type: Journal    
DOI: 10.1108/17410380810847945     Document Type: Article

References (34)

1. Al-Tahat, M.D. and Jalham, I. (2007), "Tracking production rate of CONstant work-in-process (CONWIP) controlled job shop", International Journal of Integrated Supply Management (in press)..
2. Anavi-Isakow, S. and Golany, B. (2003), "Managing multi-project environments through constant work-in-process", International Journal of Project Management, Vol. 21, pp. 9-18.
3. Askin, R.G. and Goldberg, J.B. (2002), Design and Analysis of Lean Production Systems, 1st ed., Wiley, Hoboken, NJ, ISBN 0-471-11593-2.
4. Cao, D. and Chen, M. (2005), "A mixed integer-programming model for a two line CONWIP-based production and assembly system", International Journal of Production Economics, Vol. 95 No. 3, pp. 317-26.
5. Chan, F.T.S., Humphreys, P. and Lu, T.H. (2001), "Order release mechanisms in supply chain management: a simulation approach", International Journal of Physical Distribution & Logistics Management, Vol. 31 No. 2, pp. 124-39.
6. Chua, T., Liu, M., Wang, F., Yan, W. and Cai, T. (2007), "An intelligent multi-constraint finite capacity-based lot release system for semiconductor backend assembly environment", Robotics & Computer-Integrated Manufacturing, Vol. 23 No. 3, pp. 326-38.
7. Duenyas, I. and Hopp, W.J. (1992), "CONWIP assembly with deterministic processing and random outages", IIE Transactions, ABI/INFORM Global, Vol. 24 No. 4, p. 97.
8. Duenyas, I. and Hopp, W.J. (1993), "Estimating the throughput of an exponential CONWIP assembly system", Queuing Systems, Vol. 14, pp. 135-57.
9. Framinan, J.M., Ruiz-Usano, R. and Leisten, R. (2000), "Input control and dispatching rules in a dynamic CONWIP flow-shop", International Journal of Production Research, Vol. 38 No. 18, pp. 4589-98.
10. Fullerton, R.R. and McWatters, C.S. (2001), "The production performance benefits from JIT implementation", Journal of Operations Management, Vol. 19, pp. 81-96.
11. Gel, E.S., Hopp, W.J. and van Oyen, M.P. (2007), "Hierarchical cross-training in work-in-process-constrained systems", IIE Transactions, Vol. 39 No. 2, pp. 125-43.
12. Geraghty, J. and Heavey, C. (2004), "A comparison of hybrid push/pull and CONWIP/pull production inventory control policies", International Journal of Production Economics, Vol. 91, pp. 75-90.
13. Herer, Y.T. and Masin, M. (1997), "Mathematical programming formulation of CONWIP-based production lines", International Journal of Production Research, Vol. 35, pp. 1067-76.
14. Hopp, W.J. and Roof, M.L. (1998), "Setting WIP levels with statistical throughput control (STC) in CONWIP production lines", International Journal of Production Research, Vol. 36, pp. 867-82.
15. Kang, K.H. and Lee, Y.H. (2007), "Make-to-order scheduling in foundry semiconductor fabrication", International Journal of Production Research, Vol. 45 No. 3, pp. 615-30.
16. Li, H. and Liu, L. (2006), "Production control in a two-stage system", European Journal of Operational Research, Vol. 174 No. 2, pp. 887-904.
17. Ovalle, O.R. and Marquez, A.C. (2003), "Exploring the utilization of a CONWIP system for supply chain management: a comparison with fully integrated supply chains", Int. J. Production Economics, Vol. 83, pp. 195-215.
18. Özbayrak, M., Cagil, G. and Kubat, C. (2004), "How successfully does JIT handle machine breakdowns in an automated manufacturing system?", Journal of Manufacturing Technology Management, Vol. 15 No. 6, pp. 479-94.
19. Rawabdeh, I. (2001), "An investigation of the potential of implementing just in time in Jordan", paper presented at 7th International Conference on Production Engineering, Design and Control, Alexandria.
20. Rawabdeh, I. (2005), "A model for the assessment of waste in job shop environments", International Journal of Operations & Production Management, Vol. 25 No. 8, pp. 800-22.
21. Ryan, S.M. and Vorasayan, J. (2005), "Allocating work in process in a multiple-product CONWIP system with lost sales", International Journal of Production Research, Vol. 43 No. 2, pp. 223-46.
22. Spearman, M.L., Woodruff, D.L. and Hopp, W.J. (1990), "CONWIP: a pull alternative to Kanban", International Journal of Production Research, Vol. 28 No. 5, pp. 879-94.
23. Wang, L.V. and Prabhu, V. (2006), "Parallel algorithm for setting WIP levels for multi-product CONWIP systems", International Journal of Production Research, Vol. 44 No. 21, pp. 4681-93.
24. Wu, Y.C. (2003), "Lean manufacturing: a perspective of lean suppliers", International Journal of Operations & Production Management, Vol. 23 No. 11, pp. 1349-76.
25. Yasin, M.M., Wafa, M. and Small, M.H. (2004), "Benchmarking JIT: an analysis of JIT implementations in the manufacturing service and public sectors", Benchmarking: An International Journal, Vol. 11 No. 1, pp. 74-92.
26. Zhang, W. and Chen, M. (2001), "A mathematical programming model for production planning using CONWIP", International Journal of Production Research, Vol. 39, pp. 2723-34.
27. Askin, R.G. and Standridge, C.R. (1996), Modeling and Analysis of Manufacturing Systems, Wiley, New York, NY.
28. Gaury, E.G.A., Kleijnen, J.P.C. and Pierreval, H. (2001), "A methodology to customize pull control systems", Journal of the Operational Research Society, Vol. 52 No. 7, pp. 789-99.
29. Gaury, E.G.A., Pierreval, H. and Kleijnen, J.P.C. (2000), "An evolutionary approach to select a pull system among Kanban, CONWIP and hybrid", Journal of Intelligent Manufacturing, Vol. 11 No. 2, pp. 157-67.
30. Hodgson, T.J. and Wang, D. (1991a), "Optimal hybrid push/pull control strategies for a parallel multi-stage system: Part I", International Journal of Production Research, Vol. 29 No. 6, pp. 1279-87.
31. Hodgson, T.J. and Wang, D. (1991b), "Optimal hybrid push/pull control strategies for a parallel multi-stage system: Part II", International Journal of Production Research, Vol. 29 No. 7, pp. 1453-60.
32. Marek, R.P., Elkins, D.A. and Smith, D.A. (2001), "Understanding the fundamentals of Kanban and CONWIP pull systems using simulation", Proceedings of the 2001 Winter Simulation Conference.
33. Orth, M.J. and Coskunoglu, O. (1995), "Comparison of push/pull hybrid manufacturing control strategies", Proceedings of Industrial Engineering Research, Nashville, TN, USA, IIE, Norcross, GA, USA, pp. 881-90.
34. Takahashi, K. and Soshiroda, M. (1996), "Comparing integration strategies in production ordering systems", International Journal of Production Economics, Vol. 44 Nos 1/2, pp. 83-9.