Modeling and optimization of hard turning of X38CrMoV5-1 steel with CBN tool: Machining parameters effects on flank wear and surface roughness

Journal of Mechanical Science and Technology

Volumn 25, Issue 11, 2011, Pages 2843-2851

  Aouici, Hamdi ^a,b   Yallese, Mohamed Athmane ^b   Fnides, Brahim ^b   Chaoui, Kamel ^c   Mabrouki, Tarek ^d  

^a Dept of Electrical Engineering and Industrial Computing   (Algeria)

^b UNIVERSITY OF GUELMA   (Algeria)

^c BADJI MOKHTAR UNIVERSITY   (Algeria)

^d UNIVERSITÉ DE LYON   (France)

Author keywords

ANOVA; CBN; Flank wear; Hard turning; RSM; Surface roughness

Indexed keywords

ANALYSIS OF VARIANCE (ANOVA); CERAMIC TOOLS; CHROMIUM ALLOYS; CUTTING; REGRESSION ANALYSIS; TURNING;

FLANK WEAR; HARD TURNING; MACHINING EXPERIMENTS; MACHINING PARAMETERS; MODELING AND OPTIMIZATION; RESPONSE SURFACE METHODOLOGY; SURFACE ROUGHNESS (RA); TECHNOLOGICAL PARAMETERS;

SURFACE ROUGHNESS;

EID: 81455135143     PISSN: 1738494X     EISSN: None     Source Type: Journal    
DOI: 10.1007/s12206-011-0807-z     Document Type: Article

References (17)

1. J. M. Zhou, H. Walter, M. Andersson and J. E. Stahl, Effect of chamfer angle on wear of PCBN cutting tool, I. J. Machine Tools & Manufacture, 34 (2003) 301-305.
2. B. Fnides, M. A. Yallese, T. Mabrouki and J-F Rigal, Application of response surface methodology for determining cutting force model in turning hardened AISI H11 hot work tool steel, Sadhana, 23 (2011) 109-123.
3. H. Bouchelaghem, M. A. Yallese, A. Amirat, T. Mabrouki and J. F. Rigal, Experimental investigation and performance analyses of CBN insert in hard turning of cold work tool steel (D3), Machining Science and Technology, 14(4) (2010) 471-501.
4. Y. Huang, Y. K. Chou and Y. S. Liang, CBN tool wear in hard turning: a survey on research progresses, I. J. Advanced Manufacture Technology, 35 (2006) 443-453.
5. Y. K. Chou and C. J. Evans, Experimental investigation on CBN turning of hardened AISI 52100 steel, J. Materials Processing Technology, 124 (2002) 274-283.
6. J. S. Dureja, V. K. Gupat, V. S. Sharma and M. Dogra, Design optimization of cutting conditions and analysis of their effect on tool wear and surface roughness during hard turning of AISI-H11 steel with a coated-mixed ceramic tool, J. Engineering Manufacture, 223 (2009) 1441-1450.
7. G. C. Benga and A. M. Abrao, Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools, J. Materials Processing Technology, 143-144 (2003) 237-241.
8. J. G. Lima, R. F. Ávila, A. M. Abrao, M. Faustino and J. Paulo Davim, Hard turning: AISI 4340 high strength low steel and AISI D2 cold work tool steel, J. Materials Processing Technology, 169 (2005) 388-395.
9. J. T. Horng, N. M. Liu and K. T. Chiang, Investigation the machinability evaluation of hadfield steel in the hard turning with Al2O3/TiC mixed ceramics tool based on the response surface methodology, J. Materials Processing Technology, 208 (2008) 532-541.
10. E. Asian, N. Camuscu and B. Birgoren, Design optimization of cutting parameters when turning hardened AISI 4140 steel (63 HRC) with Al2O3/TiC missed ceramic tool, J. Materials & Design, 28 (2007) 1618-1622.
11. A. Sahin and A. R. Motorcu, Surface roughness model for machining mild steel with coated carbide tool, J. Materials & Design, 26 (2005) 321-326.
12. K. Bouacha, M. A. Yallese, T. Mabrouki and J. F. Rigal, Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, I. J. Refractory Metals & Hard Materials, 28 (2010) 349-361.
13. S. Neseli, S. Yaldiz and E. Turkes, Optimization of tool geometry parameters for turning operations based on the response surface methodology, Measurement, 44 (2011) 580-587.
14. M. A. Yallese, K. Chaoui, N. Zeghib, L. Boulanouar and J. F. Rigal, Hard machining of hardened bearing steel using cubic boron nitride tool, J. Materials Processing Technology, 209 (2009) 1092-1104.
15. U. Caydas, Machinability evaluation in hard turning of AISI 4340 steel with different cutting tools using statistical techniques, J. Engineering Manufacture, 224 (2009) 1034-1455.
16. K. T. Chiang, Modeling and analysis of the effects of machining parameters on the performance characteristics in the EDM process of Al2O3+TiC mixed ceramic, I. J. Advanced Manufacture Technology, 37 (2008) 523-533.
17. V. N. Gaitonde, S. R. Karnik, M. Faustino and J. P. Davim, Machinability analysis in turning tungsten-copper composite for application in EDM electrodes, I. J. Refractory Metals & Hard Materials, 27 (2009) 754-763.