New observations on tool life, cutting forces and chip morphology in cryogenic machining Ti-6Al-4V

International Journal of Machine Tools and Manufacture

Volumn 51, Issue 6, 2011, Pages 500-511

  Bermingham, M J ^a   Kirsch, J ^b   Sun, S ^a,c   Palanisamy, S ^a   Dargusch, M S ^a  

^a UNIVERSITY OF QUEENSLAND   (Australia)

^b Millatec Engineering   (Australia)

^c SWINBURNE UNIVERSITY OF TECHNOLOGY   (Australia)

Author keywords

Chip morphology; Cryogenic; Cutting force; Titanium; Tool life

Indexed keywords

CHIP MORPHOLOGIES; CONSTANT SPEED; CUTTING FORCE; CUTTING FORCES; CUTTING ZONE; DEPTH OF CUT; FEED-RATES; FRICTIONAL HEAT; HIGH FEED; MACHINING PARAMETERS; MATERIAL REMOVAL RATE; TI-6AL-4V; TOOL LIFE; TOOL-CHIP CONTACT;

ALUMINUM; COOLANTS; CRYOGENICS; EQUIPMENT; LIQUID NITROGEN; MACHINING; MORPHOLOGY; STRIPPING (REMOVAL); TITANIUM; TITANIUM ALLOYS;

METAL CUTTING;

EID: 79955036000     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2011.02.009     Document Type: Article

References (44)

1. E.O. Ezugwu High speed machining of aero-engine alloys J. Braz. Soc. Mech. Sci. Eng. 26 2004 1 11
2. S. Sun, M. Brandt, and M.S. Dargusch Thermally enhanced machining of hard-to-machine materials - a review Int. J. Mach. Tools Manuf. 50 2010 663 680
3. M. Rahman, Z.G. Wang, and Y.S. Wong A review on high-speed machining of titanium alloys JSME Int. J. 49 2006 11 20 (Pubitemid 44420522)
4. K.A. Venugopal, S. Paul, and A.B. Chattopadhyay Growth of tool wear in turning of Ti-6Al-4V alloy under cryogenic cooling Wear 262 2007 1071 1078 (Pubitemid 46496997)
5. A.A. Khan, and M.I. Ahmed Improving tool life using cryogenic cooling J. Mater. Process. Technol. 196 2008 149 154 (Pubitemid 350192186)
6. S.Y. Hong, Y. Ding, and W.C. Jeong Friction and cutting forces in cryogenic machining of Ti-6Al-4V Int. J. Mach. Tools Manuf. 41 2001 2271 2285 (Pubitemid 32785161)
7. S.Y. Hong, I. Markus, and W.-c. Jeong New cooling approach and tool life improvement in cryogenic machining of titanium alloy Ti-6Al-4V Int. J. Mach. Tools Manuf. 41 2001 2245 2260 (Pubitemid 32785159)
8. Z.Y. Wang, and K.P. Rajurka Cryogenic machining of hard-to-cut materials Wear 239 2000 168 175 (Pubitemid 30325169)
9. K.A. Venugopal, S. Paul, and A.B. Chattopadhyay Tool wear in cryogenic turning of Ti-6Al-4V alloy Cryogenics 47 2007 12 18 (Pubitemid 46341256)
10. S. Sun, M. Brandt, and M.S. Dargusch Machining Ti-6Al-4V alloy with cryogenic compressed air cooling Int. J. Tools Manuf. 50 2010 933 942
11. S. Palanisamy, S.D. McDonald, and M.S. Dargusch Effects of coolant pressure on chip formation while turning Ti6Al4V alloy Int. J. Mach. Tools Manuf. 49 2009 739 743
12. A.K. Nandy, and S. Paul Effect of coolant pressure, nozzle diameter, impingement angle and spot distance in high pressure cooling with neat oil in turning Ti-6Al-4V Mach. Sci. Technol. 12 2008 445 473
13. E.O. Ezugwu, J. Bonney, R.B. Da Silva, and O. Cakir Surface integrity of finished turned Ti-6Al-4V alloy with PCD tools using conventional and high pressure coolant supplies Int. J. Mach. Tools Manuf. 47 2007 884 891 (Pubitemid 46205140)
14. C.R. Dandekar, Y.C. Shin, and J. Barnes Machinability improvement of titanium alloy (Ti-6Al-4V) via LAM and hybrid machining Int. J. Mach. Tools Manuf. 50 2010 174 182
15. S. Sun, M. Brandt, and M.S. Dargusch The effect of a laser beam on chip formation during machining of Ti6Al4V alloy Metall. Mater. Trans. A 41 2010 1573 1581
16. J.I. Hughes, A.R.C. Sharman, and K. Ridgway The effect of tool edge preparation on tool life and workpiece surface integrity J. Eng. Manuf. 218 2004 1113 1123
17. C.H. Che-Haron, and A. Jawaid The effect of machining on surface integrity of titanium alloy Ti-6% Al-4% V J. Mater. Process Technol. 166 2005 188 192 (Pubitemid 41050642)
18. E.O. Ezugwu, and Z.M. Wang Titanium alloys and their machinability - a review J. Mater. Process. Technol. 68 1997 262 274 (Pubitemid 127393463)
19. 2003 International Organization for Standardization Genève, Switzerland
20. A. Jawaid, C.H. Che-Haron, and A. Abdullah Tool wear characteristics in turning of titanium alloy Ti-6246 J. Mater. Process. Technol. 9293 1999 329 334 (Pubitemid 30535036)
21. Y. Su, N. He, L. Li, and X.L. Li An experimental investigation of effects of cooling/lubrication conditions on tool wear in high-speed end milling of Ti-6Al-4V Wear 261 2006 760 766 (Pubitemid 44402651)
22. A. Molinari, and M. Nouari Modelling of tool wear by diffusion in metal cutting Wear 252 2002 135 149 (Pubitemid 34122607)
23. J. Hua, and R. Shivpuri A cobalt diffusion based model for predicting crater wear of carbide tools in machining titanium alloys J. Eng. Mater. Technol. 127 2005 136 144 (Pubitemid 40421719)
24. S. Zhang, J.F. Li, J.X. Deng, and Y.S. Li Investigation on diffusion wear during high-speed machining Ti-6Al-4V alloy with straight tungsten carbide tools Int. J. Adv. Manuf. Technol. 44 2009 17 25
25. H. Ay, and W.-J. Yang Heat transfer and life of metal cutting tools in turning Int. J. Heat Mass Transfer. 41 1997 613 623
26. S.Y. Hong, and Y. Ding Cooling approaches and cutting temperatures in cryogenic machining of Ti-6Al-4V Int. J. Mach. Tools Manuf. 41 2001 1417 1437
27. K.-M. Li, and S.Y. Liang Modelling of cutting temperature in near dry machining J. Manuf. Sci. Eng. 128 2006 416 424 (Pubitemid 43952195)
28. H. Bouchelaghem, M.A. Yallese, A. Amirat, T. Mabrouki, and J.F. Rigal Experimental investigation and performance analyses of CBN insert in hard turning of cold work tool steel (D3) Mach. Sci. Technol. 14 2010 471 501
29. I. Korkut, M. Boy, I. Karacan, and U. Seker Investigation of chip-back temperature during machining depending on cutting parameters Mater. Design 28 2007 2329 2335 (Pubitemid 46796705)
30. J. Liu, and Y.K. Chou On temperatures and tool wear in machining hypereutectic AlSi alloys with vortex-tube cooling Int. J. Mach. Tools Manuf. 47 2007 635 645 (Pubitemid 44908880)
31. N.R. Dhar, and M. Kamruzzaman Cutting temperature, tool wear, surface roughness and dimensional deviation in turning AISI-4037 steel under cryogenic condition Int. J. Mach. Tools Manuf. 47 2007 754 759 (Pubitemid 46162106)
32. S. Sun, J. Harris, and M. Brandt Parametric investigation of laser-assisted machining of commercially pure titanium Adv. Eng. Mater. 10 2008 565 572
33. M. Bakkal, A.J. Shih, and R.O. Scattergood Chip formation, cutting forces, and tool wear in turning of Zr-based bulk metallic glass Int. J. Mach. Tools Manuf. 44 2004 915 925
34. S.Y. Hong Lubrication mechanisms of LN2 in ecological cryogenic machining Mater. Sci. Technol. 10 2006 133 155
35. S.Y. Hong, Y. Ding, and J. Jeong Experimental evaluation of friction coefficient and liquid nitrogen lubrication effect in cryogenic machining Mach. Sci. Technol. 6 2002 235 250
36. R.A. Rashid, S. Sun, G. Wang, M.S. Dargusch, Machinability of a near beta titanium alloy, Proceedings of the Institution of Mechanical Engineers - Part B, under review.
37. S. Sun, M. Brandt, and M.S. Dargusch Characteristics of cutting forces and chip formation in machining of titanium alloys Int. J. Mach. Tools Manuf. 49 2009 561 568
38. S. Iqbal, P. Mativenga, and M. Sheikh A comparative study of the toolchip contact length in turning of two engineering alloys for a wide range of cutting speeds Int. J. Adv. Manuf. Technol. 42 2009 30 40
39. J. Rösler, M. Bäker, and C. Siemers Mechanisms of chip formation HK Tönshoff, C Hollmann, Hochgeschwindigkeitsspanen metallischer Werkstoffe 2005 Wiley-VCH Verlag GmbH & Co. KGaA 492 514
40. J. Huang, and E.C. Aifantis Note on the problem of shear localization during chip formation in orthogonal machining J. Mater. Eng. Perform. 6 1997 25 26
41. J. Sun, and Y.B. Guo A new multi-view approach to characterize 3D chip morphology and properties in end milling titanium Ti-6Al-4V Int. J. Mach. Tools Manuf. 48 2008 1486 1494
42. S. Tamirisakandala, R.B. Bhat, D.B. Miracle, S. Boddapati, R. Bordia, R. Vanover, and V.K. Vasudevan Effect of boron on the beta transus of Ti-6Al-4V alloy Scr. Mater. 53 2005 217 222 (Pubitemid 40612667)
43. A. Moufki, A. Molinari, and D. Dudzinski Modelling of orthogonal cutting with a temperature dependent friction law J. Mech. Phys. Solids 46 1998 2103 2138 (Pubitemid 128428671)
44. S.V. Subramanian, H.O. Gekonde, G. Zhu, and X. Zhang Role of microstructural softening events in metal cutting Mach. Sci. Technol. 6 2002 53 364