Machining Ti-6Al-4V alloy with cryogenic compressed air cooling

International Journal of Machine Tools and Manufacture

Volumn 50, Issue 11, 2010, Pages 933-942

  Sun, S ^a,d,e   Brandt, M ^b,d,e   Dargusch, M S ^c,d,e  

^a SWINBURNE UNIVERSITY OF TECHNOLOGY   (Australia)

^b RMIT UNIVERSITY   (Australia)

^c UNIVERSITY OF QUEENSLAND   (Australia)

^d 24 Wakefield Street   (Australia)

^e CAST Cooperative Research Centre   (Australia)

Author keywords

Chip roughness ratio; Chip temperature; Compressed air; Cryogenic; Cutting force; Tool wear

Indexed keywords

BUILT UP EDGE; CHIP FORMATIONS; CHIP MORPHOLOGIES; CHIP TEMPERATURE; COMBINED EFFECT; CUTTING FORCE; CUTTING FORCES; CUTTING SPEED; CUTTING ZONE; DRY CUTTING; DRY MACHINING; FEED FORCES; FEED-RATES; FLANK WEAR; HIGH-SPEED; LONG DISTANCES; ROUGHNESS RATIO; SEGMENTED CHIPS; SHEAR-PLANE ANGLE; TI-6AL-4V ALLOY; TOOL WEAR;

COLD STORAGE; COMPRESSED AIR; COOLING; CRYOGENICS; CURING; MACHINING; PNEUMATICS; SPEED; TITANIUM ALLOYS; WEAR OF MATERIALS;

PRESSURE VESSELS;

EID: 77957286722     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2010.08.003     Document Type: Article

References (41)

1. E.O. Ezugwu, and Z.M. Wang Titanium alloys and their machinabilitya review Journal of Materials Processing Technology 68 1997 262 274
2. L.N. Lpez De Lacalle, J. Prez, J.I. Llorente, and J.A. Snchez Advanced cutting conditions for the milling of aeronautical alloys Journal of Materials Processing Technology 100 2000 1 11
3. E.O. Ezugwu, J. Bonney, and Y. Yamane An overview of the machinability of aeroengine alloys Journal of Materials Processing Technology 134 2003 233 253
4. E.O. Ezugwu High speed machining of aero-engine alloys Journal of the Brazilian Society of Mechanical Sciences & Engineering 26 2004 1 11
5. Z.Y. Wang, and K.P. Rajurkar Cryogenic machining of hard-to-cut materials Wear 238 2000 168 175
6. S.Y. Hong Economical and ecological cryogenic machining Journal of Manufacturing Science and Engineering, Transactions of the ASME 123 2001 331 338
7. S.Y. Hong, and Y. Ding Cooling approaches and cutting temperatures in cryogenic machining of Ti6Al4V International Journal of Machine Tools and Manufacture 41 2001 1417 1437
8. S.Y. Hong, Y. Ding, and W.-C. Jeong Friction and cutting forces in cryogenic machining of Ti6Al4V International Journal of Machine Tools and Manufacture 41 2001 2271 2285
9. Y. Hong, I. Markus, and W.-C. Jeong New cooling approach and tool life improvement in cryogenic machining of titanium alloy Ti6Al4V International Journal of Machine Tools and Manufacture 41 2001 2245 2260
10. K.A. Venugopal, S. Paul, and A.B. Chattopadhyay Growth of tool wear in turning of Ti6Al4V alloy under cryogenic cooling Wear 262 2007 1071 1078
11. N.R. Dhar, S.V. Nanda Kishore, S. Paul, and A.B. Chattopadhyay The effects of cryogenic cooling on chips and cutting forces in turning AISI 1040 and AISI 4320 steels Proceedings of the Institution of Mechanical EngineersPart B: Journal of Engineering Manufacture 216 2002 713 724
12. A.R. Machado, J. Wallbank, E.O. Ezugwu, and I.R. Pashby Tool performance and chip control when machining Ti6Al4V and Inconel 901 using high pressure coolant supply Machining Science and Technology 2 1998 1 12
13. A.K. Nandy, M.C. Gowrishankar, and S. Paul Some studies on high-pressure cooling in turning of Ti6Al4V International Journal of Machine Tools and Manufacture 49 2009 182 198
14. A.K. Nandy, and S. Paul Effect of coolant pressure, nozzle diameter, impingement angle and spot distance in high pressure cooling with neat oil in turning Ti6Al4V Machining Science and Technology 12 2008 445 473
15. S. Palanisamy, D. Townsend, M. Scherrer, R. Andrews, and M.S. Dargusch High pressure coolant application in milling titanium Materials Science Forum 618619 2009 89 92
16. R. Kovacevic, C. Cherukuthota, and M. Mazurkiewicz High pressure waterjet cooling/lubrication to improve machining efficiency in milling International Journal of Machine Tools and Manufacture 35 1995 1459 1473
17. R. Kovacevic, C. Cherukuthota, and R. Mohan Improving milling performance with high pressure waterjet assisted cooling Journal of Engineering for Industry 117 1995 331 339
18. L.N. Lpez De Lacalle, A. Gutirrez, J.I. Llorente, J.A. Snchez, and J. Albniga Using high pressure coolant in the drilling and turning of low machinability alloys International Journal of Advanced Manufacturing Technology 16 2000 85 91
19. R. Crafoord, J. Kaminski, S. Lagerberg, O. Ljungkrona, and A. Wretland Chip control in tube turning using a high-pressure water jet Proceedings of the Institution of Mechanical EngineersPart B: Journal of Engineering Manufacture 213 1999 761 767
20. R. Wertheim, and J. Rotberg Influence of high-pressure flushing through the rake face of the cutting tool Annals of the ClRP 41 1992 101 106
21. A.R. Machado, and J. Wallbank The effect of high-pressure jet on machining Proceedings of the Institution of Mechanical EngineersPart B: Journal of Engineering Manufacture 208 1994 29 38
22. O. akir, M. Kiyak, and E. Altan Comparison of gases applications to wet and dry cutting in turning Journal of Materials Processing Technology 153-154 2004 35 41
23. M. Stanford, P.M. Lister, C. Morgan, and K.A. Kibble Investigation into the use of gaseous and liquid nitrogen as a cutting fluid when turning BS 970-80A15(En32b) plain carbon steel using WC-Co uncoated tooling Journal of Materials Processing Technology 209 2009 961 972
24. Y. Su, N. He, L. Li, and X.L. Li An experimental investigation of effects of cooling/lubrication conditions on tool wear in high speed end milling of Ti6Al4V Wear 261 2006 760 766
25. J. Liu, R. Han, L. Zhang, and H. Guo Study on lubricating characteristic and tool wear with water vapor as coolant and lubricant in green cutting Wear 262 2007 442 452
26. J. Liu, H. Liu, R. Han, and Y. Wang The study on lubrication action with water vapor as coolant and lubricant in cutting ANSI 304 stainless steel International Journal of Machine Tools and Manufacture 50 2010 260 269
27. J. Liu, and Y.K. Chou On temperature and tool wear in machining hypereutectic AlSi alloys with vortex-tube cooling International Journal of Machine Tools and Manufacture 47 2007 635 645
28. Y. Su, N. He, L. Li, A. Iqbal, M.H. Xiao, S. Xu, and B.G. Qiu Refrigerated cooling air cutting of difficult-to-cut materials International Journal of Machine Tools and Manufacture 47 2007 927 933
29. S. Sun, M. Brandt, and M.S. Dargusch Characteristics of cutting forces and chip formation in machining of titanium alloys International Journal of Machine Tools and Manufacture 49 2009 561 568
30. R.C. Dewes, E. Ng, K.S. Chua, P.G. Newton, and D.K. Aspinwall Temperature measurement when high speed machining hardened mould/die steel Journal of Materials Processing Technology 92-93 1999 293 301
31. M.C. Shaw Metal Cutting Principles 2005 Clarendon Press Oxford
32. G. Sutter, and N. Ranc Temperature fields in a chip during high-speed orthogonal cuttingan experimental investigation International Journal of Machine Tools and Manufacture 47 2007 1507 1517
33. E.M. Merchant The action of cutting fluids in machinery Iron Steel Engineering 27 1950 101 108
34. J.A. Williams, and D. Tabor The role of lubrricants in machining Wear 43 1977 275 292
35. J.A. Williams The action of lubricants in metal cutting Proceedings of the Institution of Mechanical EngineersPart C: Journal of Mechanical Engineering Science 19 1977 202 212
36. M. Monno, G.M. Pittal, A. Bareggi, Finite elements modeling of titanium machining assisted by high-speed air jet, in: Proceedings of the 12th CIRP Conference on Modelling of Machining Operations, Donostia-San Sebastin, Spain, May 78, 2009.
37. A. Bareggi, G.E. O'donnell, A. Torrance, Modelling and experimental analysis of high speed air jets used during metal cutting as a cooling technique, in: Proceedings of the Third CIRP International Conference on High Performance Cutting, vol 1, Dublin, Ireland, 1213 June, 2008, pp. 337346.
38. L. Kops, and M. Arenson Determination of convective cooling conditions in turning Annals of the ClRP 48 1999 47 52
39. E. Shamoto, and Y. Altintas Prediction of shear angle in oblique cutting with maximum shear stress and minimum energy principles Journal of Manufacturing Science and Engineering, Transactions of the ASME 121 1999 399 407
40. S. Sun, M. Brandt, and M.S. Dargusch The effect of a laser beam on chip formation during machining of Ti6Al4V alloy Metallurgical and Materials Transactions A41 2010 1573 1581
41. B. Yaln, A.E. zgr, and M. Koru The effects of various cooling strategies on surface roughness and tool wear during soft materials milling Materials and Design 30 2009 896 899