Chip formation, cutting forces, and tool wear in turning of Zr-based bulk metallic glass

International Journal of Machine Tools and Manufacture

Volumn 44, Issue 9, 2004, Pages 915-925

  Bakkal, Mustafa ^a   Shih, Albert J ^b   Scattergood, Ronald O ^a  

^a North Carolina State University   (United States)

^b UNIVERSITY OF MICHIGAN   (United States)

Author keywords

Bulk metallic glass; Cutting forces; Machining; Surface roughness; Tool wear

Indexed keywords

CORROSION; CUBIC BORON NITRIDE; LATHES; LIGHT EMISSION; MACHINE TOOLS; MACHINING; PIEZOELECTRICITY; POLYCRYSTALLINE MATERIALS; PROFILOMETRY; SURFACE ROUGHNESS; WEAR OF MATERIALS; ZIRCONIUM;

BULK METALLIC GLASS (BMG); CHIP FORMATION; CUTTING FORCES; TOOL WEAR;

METALLIC GLASS;

EID: 2642523689     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2004.02.002     Document Type: Article

References (29)

1. Bruck H.A., Christman T., Rosakis A.J., Johnson W.L. Quasi-static constitutive behavior of Zr41.25Ti13.75Ni10Cu12.5Be22.5 bulk amorphous alloys. Scripta Materialia. 30:1994;429-434.
2. Gilbert C.J., Ritchie R.O., Johnson W.L. Fracture toughness and fatigue-crack propagation in a Zr-Ti-Ni-Cu-Be bulk metallic glass. Applied Physics Letters. 71:(4):1997;476-478.
3. Aydiner C.C., Ustundag E., Prime M.B., Peker A. Modelling and measurement of residual stresses in a bulk metallic glass plate. Journal of Non-Crystalline Solids. 316:2003;82-95.
4. Bakkal M., Liu C.T., Watkins T.R., Scattergood R.O., Shih A.J. Oxidation and crystallization of Zr-based bulk metallic glass due to machining. Intermetallics. 12:2004;195-204.
5. M. Bakkal, A.J. Shih, R.O. Scattergood, C.T. Liu, Machining of a Zr-Ti-Al-Cu-Ni metallic glass, Scripta Materialia 50 (2004) 583-588.
6. Lin X.L., Johnson W.L., Rhim W.K. Effect of oxygen impurity on crystallization of an undercooled bulk glass forming Zr-Ti-Cu-Ni-Al alloy. Materials Transactions, JIM. 38:1997;478-482.
7. Liu C.T., Heatherly L., Easton D.S., Carmichael C.A., Schneibel J.H., Chen C.H., Wright J.L., Yoo M.H., Horton J.A., Inoue A. Test environments and mechanical properties of Zr-base bulk amorphous alloys. Metallurgical and Materials Transactions. 29:(A):1998;1811-1820.
8. Trent E.M., Write P.K. Metal Cutting. 2000;Butterworth-Heineman, Boston.
9. Gilbert G.J., Ager J.W., Schroeder V., Ritchie R.O., Lloyd J.P., Graham J.R. Light emission during fracture of a Zr-Ti-Ni-Cu-Be bulk metallic glass. Applied Physics Letters. 74:1999;3809-3811.
10. Berger M., Larsson M., Hogmark S. Evaluation of magnetron-sputtered TiB2 intended for tribological applications. Surface and Coatings Technology. 124:2000;253-261.
11. Williams R.K., Graves R.S., Weaver F.J. Transport properties of high purity polycrystalline titanium diboride. Journal of Applied Physics. 59:(5):1986;1552-1556.
12. Komanduri R., Brown R.H. On the mechanics of chip segmentation in machining. Journal of Engineering for Industry. 103:1981;33-51.
13. Sheikh-Ahmad J., Bailey J.A. Flow instability in the orthogonal machining of CP titanium. Journal of Manufacturing Science and Engineering. 119:1997;307-313.
14. Lopez de lacalle L.N., Perez J., Llorente J.I., Sanchez J.A. Advanced cutting conditions for the milling of aeronautical alloys. Journal of Materials Processing Technology. 100:2000;1-11.
15. Shivpuri R., Hua J., Mittal P., Srivastava A.K., Lahoti G.D. Microstructure-mechanics interactions in modeling chip segmentation during titanium machining. Annals of CIRP. 51:(1):2002;71-74.
16. Choudhury I.A., El-Baradi M.A. Machinability of nickel-base super alloys: a review. Journal of Materials Processing Technology. 77:1998;278-284.
17. Komanduri R., Schroeder T.A. On shear instability in machining nickel-based superalloy. Journal of Engineering of Industry. 108:1986;93-100.
18. Wright W.J., Saha R., Nix W.D. Deformation mechanisms of the Zr40Ti14Ni10Cu12Be24 bulk metallic glass. Materials Transactions. 42:2001;642-649.
19. Shen C.H. The importance of diamond coated tools for agile manufacturing and dry machining. Surface and Coatings Technology. 86-87:1996;672-677.
20. 20. Applied Physics Letters. 73:(25):1998;3665-3667.
21. Kawamura Y., Shibata T., Inoue A., Masumoto T. Deformation behavior of Zr65Al10Ni10Cu15 glassy alloy with wide supercooled liquid region. Applied Physics Letters. 69:(9):1996;1208-1210.
22. Busch R., Kim Y.J., Johnson W.L. Thermodynamics and kinetics of the undercooled liquid and the glass transition of the Zr41.2Ti13.8Cu12.5Ni10.0Be22. 5 alloy. Journal of Applied Physics. 77:(8):1995;4039-4043.
23. Cverna F. Thermal Properties of Metals. 2002;ASM International Materials Park, Ohio.
24. Bailey J.A. Friction in metal machining: mechanical aspects. Wear. 31:1975;243-275.
25. M.C. Shaw, Metal cutting principles, Oxford, 1984.
26. Childs T.H.C., Maekawa K., Obikawa T., Yamane Y. Metal Machining, Theory and Application. 2000;Arnold, London.
27. Qu J., Shih A.J. Analytical surface roughness parameters of a theoretical profile consisting of elliptical arcs. Machining Science and Technology. 7:(2):2003;281-294.
28. Davis J.R. ASM Specialty Handbook, Stainless Steels. 1994;ASM International, Ohio.
29. Castanho J.M., Vieira M.T. Improving the cutting performance of TiAlN coatings using submicron metal interlayers. Key Engineering Materials. 230-232:2002;635-639.