Integrated operational planning and medium-term scheduling for large-scale industrial batch plants

Industrial and Engineering Chemistry Research

Volumn 47, Issue 14, 2008, Pages 4845-4860

  Verderame, Peter M ^a   Floudas, Christodoulos A ^a  

^a Princeton University   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

BATCH PLANTS; CHEMICAL-; DISAGGREGATION; INTEGRATIVE FRAMEWORK; OPERATIONAL PLANNING; PLANNING AND SCHEDULING; PRODUCTION TARGETS; ROLLING HORIZONS; SCHEDULING MODELS; TIME SCALING;

CHEMICAL ENGINEERING; CHEMICAL PLANTS; INDUSTRIAL PLANTS; INTEGRATION;

SCHEDULING;

EID: 49249099572     PISSN: 08885885     EISSN: None     Source Type: Journal    
DOI: 10.1021/ie8001414     Document Type: Article

References (50)

1. Kallrath, J. Operational planning and Scheduling in the Process Industry. OR Spectrum 2002, 24, 219.
2. Pochet, Y.; Wolsey, L. A. Production Operational Planning by Mixed Integer Programming; Springer: New York, 2006.
3. Floudas, C. A.; Lin, X. Continuous-time versus Discrete-time Approaches for Scheduling of Chemical Processes: A review. Comput. Chem. Eng. 2004, 28, 2109.
4. Floudas, C. A.; Lin, X. Mixed Integer Linear Programming in Process Scheduling: Modeling, Algorithms, and Applications. Ann. Oper. Res. 2005, 159, 131.
5. Shaik, M. A.; Janak, S. L.; Floudas, C. A. Continuous-Time Models for Short-Term Scheduling of Multipurpose Batch Plants: A Comparative Study. Ind. Eng. Chem. Res. 2006, 45, 6190-6209.
6. Ierapetritou, M. G.; Floudas, C. A. Effective Continuous-Time Formulation for Short-Term Scheduling. 1. Multipurpose Batch Processes. Ind. Eng. Chem. Res. 1998, 37, 4341.
7. Ierapetritou, M. G.; Floudas, C. A. Effective Continuous-Time Formulation for Short-Term Scheduling. 2. Continuous and Semicontinuous Processes. Ind. Eng. Chem. Res. 1998, 37, 4360.
8. Lin, X.; Floudas, C. A. Design, Synthesis and Scheduling of Multipurpose Batch Plants via an Effective Continuous-Time Formulation. Comput. Chem. Eng. 2001, 25, 665.
9. Ierapetritou, M.G.; Hene', T. S.; Floudas, C. A. Effective Continuous-Time Formulation for Short-term Scheduling. 3. Multiple Intermediate Due Dates. Ind. Eng. Chem. Res. 1999, 38, 3446.
10. Lin, X.; Floudas, C. A.; Modi, S.; Juhasz, N. M. Continuous-Time Optimization Approach for Medium-Range Production Scheduling of a Multiproduct Batch Plant. Ind. Eng. Chem. Res. 2002, 47, 3884.
11. Janak, S. L.; Lin, X.; Floudas, C. A. Enhanced Continuous-Time Unit-Specific Event-Based Formulation for Short-Term Scheduling of Multipurpose Batch Processes: Resource Constraints and Mixed Storage Policies. Ind. Eng. Chem. Res. 2004, 43, 2516.
12. Shaik, M. A.; Floudas, C. A. Unit-Specific event-based continuous-time approach for short-term scheduling of batch plants using RTN framework. Comput. Chem. Eng. 2008, 32, 260.
13. Janak, S. L.; Floudas, C. A. Improving unit-specific event based continuous-time approaches for batch processes: Integrality gap and task splitting. Comput. Chem. Eng. 2008, 32, 913.
14. Janak, S. L.; Floudas, C. A.; Vormbrock, N. Production Scheduling of a Large-Scale Industrial Batch Plant. I. Short-Term and Medium-Term Scheduling. Ind. Eng. Chem. Res. 2006, 25, 8234.
15. Janak, S. L.; Floudas, C. A.; Kallrath, J.; Vormbrock, N. Production Scheduling of a Large-Scale Industrial Batch Plant. II. Reactive Scheduling. Ind. Eng. Chem. Res. 2006, 45, 8253.
16. Kondili, E.; Pantelides, C. C.; Sargent, R. W. H. A General Algorithm for Short-Term Scheduling of Batch Operations. Part 1. MILP formulation. Comput. Chem. Eng. 1993, 36, 2701.
17. Pantelides, C. C., Rippen, D. W. T., Hale, J., Eds. Unified Frameworks for Optimal Process Operational Planning and Scheduling. In Proceedings of the Second Conference on the Foundations of Computer-Aided Operations; CACHE Publications: Ann Arbor, MI, 1994; p 25.
18. Shaik, M. A.; Floudas, C. A.; Kallrath, J.; Pitz, H. J. Production Scheduling of a Large-Scale Industrial Continuous Plant: Short-term and Medium-term Scheduling. Submitted to Comput. Chem. Eng., 2007.
19. Wilkinson, S. J.; Shah, N.; Pantelides, C. C. Aggregate Modeling of Multipurpose Plant Operation. Comput. Chem. Eng. 1995, 79, S583.
20. Basset, M. H.; Pekny, J. F.; Reklaitis, G. V. Decomposition Techniques for the Solution of Large-Scale Scheduling Problems. Process Syst. Eng. 1996, 42, 3373.
21. Kallrath, J. Diskrete Optimierung in der Chemischen Industrie; Springer: Berlin-Heidelberg, 1995.
22. Kallrath, J. Wilson, J. M. Business Optimization Using Mathematical Programming; Macmillan: Houdmills, Basingstoke, U.K., 1997.
23. Kallrath, J.; Timpe, C. H. Optimal Operational planning in Large Multi-Site Production Networks. Eur. J. Oper. Res. 2000, 126, 422-435.
24. Kallrath, J. Combined Strategic and Operational planning - An MILP Success Story in Chemical Industry. OR Spectrum 2002, 24, 315-341.
25. Kallrath, J. Solving Planning and Design Problems in the Process Industry Using Mixed Integer and Global Optimization. Ann. Oper. Res. 2005, 140, 339-373.
26. Kallrath, J.; Maindl, T. I. Real Optimization with SAP-APO; Springer: Heidelberg, Germany, 2006.
27. Sung, C.; Maravelias, C. T. An Attainable Region Approach for Production Operational planning of Multiproduct Processes. AIChE J. 2007, 53, 1298.
28. Erdirik-Dogan, M.; Grossmann, I. E. Operational planning Models for Parallel Batch Reactors with Sequence-Dependent Changeovers. AIChE J. 2007, 53, 2284.
29. Surie, C. Operational planning and Scheduling with Multiple Intermediate Due Dates-An Effective Discrete Time Model Formulation. Ind. Eng. Chem. Res. 2005, 44, 8314.
30. Grunow, M.; Gunther, H. O.; Lehmann, M. Campaign operational planning for multi-stage batch processes in the chemical industry. OR Spectrum 2002, 24, 281.
31. Benders, J. F. Partitioning Procedures for Solving Mixed-Variables Programming Problems. Numer. Math. 1962, 4, 238.
32. Fisher, M. L. The Lagrangian Relaxation Method for Solving Integer Programming Problems. Manage. Sci. 1981, 27, 1.
33. Aardal, K.; Larsson, T. A Benders Decomposition Based Heuristic for the Hierarchical Production Operational planning Problem. Eur. J. Oper. Res. 1990, 45, 4.
34. Gupta, A.; Maranas, C. D. A Hierarchical Lagrangean Relaxation Procedure for Solving Midterm Operational planning Problems. Ind. Eng. Chem. Res. 1999, 38, 1937.
35. McDonald, C.; Karimi, I. A. Operational Planning and Scheduling of Parallel Semicontinuous Processes. 1. Production Operational Planning. Ind. Eng. Chem Res. 1997, 36, 2691.
36. Shah, N. Process Industry Supply Chains: Advances and Challenges. Comput. Chem Eng. 2005, 29, 1225.
37. Shobrys, D. E.; White, D. E. Operational planning, Scheduling and Control Systems: Why cannot they work together. Comput. Chem. Eng. 2002, 26, 149.
38. Grossman, I. E. Enterprise-wide Optimization: A New Frontier in Process Systems Engineering. AIChE J. 2005, 57, 1846.
39. Papageorgiou, L. G.; Pantelides, C. C. Optimal Campaign Operational Planning/Scheduling of Multipurpose Batch/Semicontinuous Plants. 1. Mathematical Formulation. Ind. Eng. Chem. Res. 1996, 35, 488.
40. Papageorgiou, L. G.; Pantelides, G G Optimal Campaign Operational Planning/Scheduling of Multipurpose Batch/Semicontinuous Plants. 2. A Mathematical Decomposition Approach. Ind. Eng. Chem. Res. 1996, 35, 510.
41. Bassett, M. H.; Dave, P.; Doyle, F. J.; Kudva, G. K.; Pekny, J. F.; Reklaitis, G. V.; Subrahmanyam, S.; Miller, D. L.; Zentner, M. G. Perspectives on Model Based Integration of Process Operations. Comput. Chem. Eng. 1996, 20, 821.
42. Subrahmanyam, S.; Pekny, J. F.; Reklaitis, G. V. Decomposition Approaches to Batch Plant Design and Operational Planning. Ind. Eng. Chem Res. 1996, 35, 1866.
43. Dimitriadis, A. D.; Shah, N.; Pantelides, C. G. RTN-Based Rolling Horizon Algorithms for Medium Term Scheduling of Multipurpose Plants. Comput. Chem. Eng. 1997, 27, S1061.
44. Zhu, X. X.; Majozi, T. Novel Continuous-Time MILP Formulation for Multipurpose Batch Plants. 2. Integrated Operational Planning and Scheduling. Ind. Eng. Chem. Res. 2001, 40, 5621.
45. Munawar, S. A.; Gudi, R. D. A Multilevel, Control-Theoretic Framework for Integration of Planning, Scheduling, and Rescheduling. Ind. Eng. Chem. Res. 2005, 44, 4001.
46. Dogan, M. E.; Grossmann, I. E. A Decomposition Method for the Simultaneous Operational Planning and Scheduling of Single-Stage Continuous Multiproduct Plants. Ind. Eng. Chem. Res. 2006, 45, 299.
47. Dogan, M. E.; Grossmann, I. E. Simultaneous Planning and Scheduling of Single-Stage Multi-product Continuous Plants with Parallel Lines Submitted to Comput. Chem. Eng.
48. Floudas, C. A. Nonlinear and Mixed-Integer Optimization; Oxford University Press: New York, 1995.
49. Brooke, A.; Kendrick, D.; Meeraus, A.; Raman, R. GAMS: A User's Guide; GAMS: San Francisco, CA, 2003.
50. ILOG CPLEX 9.0 User's Manual; ILOG, Inc.: Mountain View, CA, 2005.