Study of polycrystalline Al2O3 machining cracks using discrete element method

International Journal of Machine Tools and Manufacture

Volumn 48, Issue 9, 2008, Pages 975-982

  Tan, Yuanqiang ^a   Yang, Dongmin ^a   Sheng, Y ^b  

^a XIANGTAN UNIVERSITY   (China)

^b UNIVERSITY OF LEEDS   (United Kingdom)

Author keywords

Al2O3; Discrete element method; Machining; Mechanical properties; Simulation

Indexed keywords

COMPUTER SIMULATION; CRACK INITIATION; FINITE DIFFERENCE METHOD; MACHINING; MATHEMATICAL MODELS; POLYCRYSTALLINE MATERIALS;

BONDED PARTICLE MODELS (BPM);

ALUMINA;

EID: 43049117552     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2008.01.010     Document Type: Article

References (43)

1. Sreejith P.S., and Ngoi B.K.A. Material removal mechanisms in precision machining of new materials. International Journal of Machine Tools & Manufacture 41 (2001) 1831-1843
2. Bifano T.G., Dow T.A., and Scattergood R.O. Ductile-regime grinding: a new technology for machining brittle materials. Transactions of the ASME 113 (1991) 184-189
3. Huang H., and Liu Y.C. Experimental investigations of machining characteristics and removal mechanisms of advanced ceramics in high speed deep grinding. International Journal of Machine Tools & Manufacture 43 (2003) 811-823
4. Patten J.A., Gao W., and Yasuto K. Ductile regime nanomachining of single-crystal silicon carbide. Transactions of the ASME 127 (2005) 522-532
5. Kitajima K., Cai G.Q., Kumagai N., et al. Study on mechanism of ceramics grinding. Annals of the CIRP 41 (1992) 367-371
6. Yin L., Vancoille E.Y.J., Ramesh K., and Huang H. Surface characterization of 6H-SiC (0001) substrates in indentation and abrasive machining. International Journal of Machine Tools & Manufacture 44 6 (2004) 607-615
7. Maksound T.M.A., Mokbel A.A., and Morgan J.E. Evalution of surface and sub-surface cracks of ground ceramics. Journal of Materials Processing Technology 88 (1999) 222-243
8. Wu H.Z., Roberts S.G., and Derby B. Residual stress and subsurface damage in machined alumina and alumina/silicon carbide nanocomposite ceramics. Acta Materilia 49 (2001) 507-517
9. Wu H.Z., Roberts S.G., Mobus G., and Inkson B.J. Subsurface damage analysis by TEM and 3D FIB crack mapping in alumina and alumina/5vol.%SiC nanocomposites. Acta Materialia 51 (2003) 149-163
10. Yin L., Vancoille E., Lee L., et al. High-quality grinding of polycrystalline silicon carbide spherical surfaces. Wear 256 (2004) 197-207
11. Zhang B., Tokura H., and Yoshikawa M. Study on surface cracking of alumina scratched by single-point diamond. Journal of Material Science 32 (1988) 3214-3224
12. Desa O., and Bahadur S. Material removal and subsurface damage studies in dry and lubricated single-point scratch tests on alumina and silicon nitride. Wear 225-229 (1999) 1264-1275
13. Axen N., Kahiman L., and Hutchings I.M. Correlations between tangential force and damage mechanisms in the scratch testing of ceramics. Tribology International 30 7 (1997) 467-474
14. Kanemastu W. Subsurface damage in scratch testing of silicon nitride. Wear 256 (2004) 100-107
15. Lawn B.R., Evans A.A., and Marshall I.B. Elastic/plastic indentation damage in ceramics: the median/radial crack system. Journal of the American Ceramic Society 63 (1980) 574-578
16. Ueda K., Sugita T., and Tsuwa H. Applications of fracture mechanism in micro-cutting of engineering ceramics. Annals of the CIRP 32 1 (1983) 83-86
17. Zhang W., and Subhash G. Finite element analysis of interactive vickers indentation on brittle materials. Acta Material 49 (2001) 2961-2974
18. Cao Y.Q. Failure analysis of exit edges in ceramic machining using finite element analysis. Engineering Failure Analysis 8 (2001) 325-338
19. Chuang T.J., Jahanmir S., and Tang H.C. Finite element simulation of straight plunge grinding for advanced ceramics. Journal of the European Ceramic Society 23 (2003) 1723-1733
20. Zhang B., and Peng X.H. Grinding damage prediction for ceramics via CDM model. Journal of Manufacturing Science and Engineering, Transactions of the ASME 122 (2000) 51-58
21. Cai M.B., Li X.P., and Rahman M. Study of the mechanism of nanoscale ductile mode cutting of silicon using molecular dynamics simulation. International Journal of Machine Tools & Manufacture 47 (2007) 75-80
22. Nozaki T., Doyama M., Kogure Y., and Yokotsuka T. Micromachining of pure silicon by molecular dynamics. Thin Solid Films 334 (1998) 221-224
23. Isono Y., and Tanaka T. Three-Dimensional molecular dynamics simulation of atomic scale precision processing using a pin tool. JSME International Journal, Series A 40 3 (1997) 211-218
24. H. Huang, Discrete element modeling of tool-rock interaction, Ph.D. Thesis, University of Minnesota, 1999.
25. Holt R.M., Kjølass J., Larsen I., et al. Comparison between controlled laboratory experiments and discrete particle simulations of the mechanical behavior of rock. International Journal of Rock Mechanics & Mining Science 42 (2005) 985-995
26. Yoshikazu S., Haruji T., Yoshiyuki K., et al. Analytical studies on local damage to reinforced concrete structures under impact loading by discrete element method. Nuclear Engineering and Design 179 (1998) 157-177
27. Jirásek M., and Bažant Z.P. Particle model for quasibrittle fracture and application to sea ice. Journal of Engineering Mechanics 69 3 (1995) 1016-1025
28. Xu Y., Kafui K.D., Thornton C., and Lian G. Effects of material properties on granular flow in silo using DEM simulation. Particulate Science and Technology 20 2 (2002) 109-124
29. Lobo-guerrero S., and Vallejo L.E. DEM analysis of crushing around driven piles in granular materials. Géotechnique 55 8 (2005) 617-623
30. Sheng Y., Lawrence C.J., Briscoe B., and Thornton C. Numerical studies of uniaxial powder compaction process by 3D DEM. Engineering Computations: International Journal for Computer-Aided Engineering 21 2-3 (2004) 304-317
31. Lim W.L., and McDowell G.R. Discrete element modeling of railway ballast. Granular Matter 7 (2005) 19-29
32. Cundall P.A., and Strack O.D.L. A discrete mumerical model for granular assemblies. Géotechnique 29 1 (1979) 47-65
33. Itasca Consulting Group Inc., PFC2D (particle flow code in 2-dimensions), Version 3.10, Minneapolis, Minnesota, 2004.
34. Itasca Consulting Group Inc., PFC3D (particle flow code in 3-dimensions), Version 3.00, Minneapolis, Minnesota, 2003.
35. Potyondy D.O., and Cundall P.A. A bonded-particle model for rock. International Journal of Rock Mechanics & Mining Science 41 (2004) 1329-1364
36. Potyondy D.O. Simulating stress corrosion with a bonded-particle model for rock. International Journal of Rock Mechanics & Mining Science 44 (2007) 677-691
37. Itasca Consulting Group Inc., PFC2D/3D User's Manuals, 2004.
38. S. Bouras, I. Zerizer, F. Gheldane, et al., Study of the resistance to crack propagation in alumina by acoustic emission, Ceramic International (2007), doi:10.1016/j.ceramint.2007.06.015.
39. von Stebut J., Lapostolle F., Bucsa M., et al. Acoustic emission monitoring of single cracking events and associated damage mechanism analysis in indentation and scratch testing. Surface and Coating Technology 116-119 (1999) 160-171
40. Tonshoff H.K., Karpuschewski B., Hartmann M., and Spengler C. Grinding-and-slicing technique as an advanced technology for silicon wafer slicing. Machining Science and Technology 1 1 (1997) 33-47
41. Yu R.C., Gonzalo Ruiz N., and Anna Pandolfi N. Numerical investigation on the dynamic behavior of advanced ceramics. Engineering Fracture Mechanics 71 (2004) 897-911
42. Zhang B.I., Zheng X.L., Tokura H., and Yoshikawa M. Grinding induced damage in ceramics. Journal of Material Processing Technology 132 (2003) 353-364
43. http://www.ceramics.org/cic/propertiesda.asp