Evaluation of hot corrosion behavior of plasma sprayed scandia and yttria co-stabilized nanostructured thermal barrier coatings in the presence of molten sulfate and vanadate salt

Journal of the European Ceramic Society

Volumn 35, Issue 2, 2015, Pages 693-702

  Loghman Estarki, Mohammad Reza ^a   Nejati, Mehrdad ^b   Edris, Hossein ^c   Shoja Razavi, Reza ^a   Jamali, Hossein ^a   Pakseresht, Amir Hossein ^b  

^a MALEK ASHTAR UNIVERSITY OF TECHNOLOGY   (Iran)

^b MATERIALS AND ENERGY RESEARCH CENTER   (Iran)

^c ISFAHAN UNIVERSITY OF TECHNOLOGY   (Iran)

Author keywords

Atmospheric plasma spray; Hot corrosion; Nanostructured thermal barrier coating; SYSZ

Indexed keywords

ATMOSPHERIC CORROSION; CORROSIVE EFFECTS; HIGH TEMPERATURE CORROSION; NICKEL OXIDE; PLASMA JETS; SODIUM SULFATE; SPRAYED COATINGS; SULFUR COMPOUNDS; THERMAL BARRIER COATINGS; VANADIUM PENTOXIDE; YTTRIUM OXIDE; ZIRCONIA;

AIR PLASMA SPRAYING; ATMOSPHERIC PLASMA SPRAY; HOT CORROSION; NANO-STRUCTURED; NANOSTRUCTURED THERMAL BARRIER COATINGS; PLASMA-SPRAYED THERMAL BARRIER COATING; STABILIZED ZIRCONIA; SYSZ;

PLASMA SPRAYING;

EID: 84908308500     PISSN: 09552219     EISSN: 1873619X     Source Type: Journal    
DOI: 10.1016/j.jeurceramsoc.2014.08.029     Document Type: Article

References (58)

1. Evans A.G., Mumm D., Hutchinson J., Meier G., Pettit F. Mechanisms controlling the durability of thermal barrier coatings. Prog Mater Sci 2001, 46:505-553.
2. Brandon J., Taylor R. Phase stability of zirconia-based thermal barrier coatings. Part I. zirconia-yttria alloys. Surf Coat Technol 1991, 46:75-90.
3. Jones R.L. Some aspects of the hot corrosion of thermal barrier coatings. J Therm Spray Technol 1997, 6:77-84.
4. Nagaraj B., Wortman D. Burner rig evaluation of ceramic coatings with vanadium-contaminated fuels. J Eng Gas Turb Power 1990, 112:536-542.
5. Gurrappa I. Thermal barrier coatings for hot corrosion resistance of CM 247 LC superalloy. J Mater Sci Lett 1998, 17:1267-1269.
6. 5 stabilized orthorhombic zirconia for thermal barrier coating applications. Surf Coat Technol 2002, 160:187-196.
7. Jones R.L., Mess D. India as a hot corrosion-resistant stabilizer for zirconia. J Am Ceram Soc 1992, 75:1818-1821.
8. Das S., Datta S., Basu D., Das G. Glass-ceramics as oxidation resistant bond coat in thermal barrier coating system. Ceram Int 2009, 35:1403-1406.
9. 3 film on TGO growth in YSZ/CoNiCrAlY coatings. Ceram Int 2012, 38:5113-5121.
10. Vaßen R., Jarligo M.O., Steinke T., Mack D.E., Stöver D. Overview on advanced thermal barrier coatings. Surf Coat Technol 2010, 205:938-942.
11. Alfano M., Di Girolamo G., Pagnotta L., Sun D. Processing, microstructure and mechanical properties of air plasma-sprayed ceria-yttria co-stabilized zirconia coatings. Strain 2010, 46:409-418.
12. Wang Y., Sayre G. Commercial thermal barrier coatings with a double-layer bond coat on turbine vanes and the process repeatability. Surf Coat Technol 2009, 203:2186-2192.
13. Bolcavage A., Feuerstein A., Foster J., Moore P. Thermal shock testing of thermal barrier coating/bondcoat systems. J Mater Eng Perform 2004, 13:389-397.
14. 19/YSZ double ceramic top coat thermal barrier coating systems. Surf Coat Technol 2011, 205:3293-3300.
15. 2 based thermal barrier coatings deposited by high efficiency supersonic plasma spraying. Appl Surf Sci 2011, 257:7210-7216.
16. Ma X., Cho S., Takemoto M. Acoustic emission source analysis of plasma sprayed thermal barrier coatings during four-point bend tests. Surf Coat Technol 2001, 139:55-62.
17. Zhou H., Li F., He B., Wang J., Sun B.-d. Nanostructured yttria stabilized zirconia coatings deposited by air plasma spraying. Trans Nonferr Metals Soc China 2007, 17:389-393.
18. 7/8YSZ thermal barrier coatings fabricated by atmospheric plasma spraying. Ceram Int 2012, 38:3595-3606.
19. Di Girolamo G., Blasi C., Schioppa M., Tapfer L. Structure and thermal properties of heat treated plasma sprayed ceria-yttria co-stabilized zirconia coatings. Ceram Int 2010, 36:961-968.
20. Sidhu T., Agrawal R., Prakash S. Hot corrosion of some superalloys and role of high-velocity oxy-fuel spray coatings-a review. Surf Coat Technol 2005, 198:441-446.
21. Saremi M., AfrasiabiI A., Kobayashi A. Bond coat oxidation and hot corrosion behavior of plasma sprayed YSZ coating on Ni superalloy. Interface 2007, 18:21.
22. 4/using impedance spectroscopy. Corros Sci 2011, 53:1369-1374.
23. 5 at temperatures of 600-800C in air. Corros Sci 2010, 52:3568-3572.
24. Mohan P., Yuan B., Patterson T., Desai V.H., Sohn Y.H. Degradation of yttria-stabilized zirconia thermal barrier coatings by vanadium pentoxide, phosphorous pentoxide, and sodium sulfate. J Am Ceram Soc 2007, 90:3601-3607.
25. Mohan P., Patterson T., Yao B., Sohn Y. Degradation of thermal barrier coatings by fuel impurities and CMAS: thermochemical interactions and mitigation approaches. J Therm Spray Technol 2010, 19:156-167.
26. 5 molten salt. Corrosion Science 2014, 85:87-93.
27. 3 overlay on hot-corrosion behavior of yttria-stabilized zirconia coating in molten sulfate-vanadate salt. Thin Solid Films 2003, 443:46-52.
28. Loghman-Estarki M.R., Razavi R.S., Edris H. Synthesis of scandia, yttria stabilized zirconia (SYSZ) nanoparticles by new wet chemistry method. Curr Nanosci 2012, 8:767-775.
29. Jang J., Dae-Joon K., Lee D. Unusual calcination temperature dependent tetragonal monoclinic transitions in rare earth-doped zirconia nanocrystals. J Mater Sci 2001, 36:5391.
30. Leoni M., Jones R., Scardi P. Phase stability of scandia-yttria-stabilized zirconia TBCs. Surf Coat Technol 1998, 108:107-113.
31. Jones R. Scandia-stabilized zirconia for resistance to molten vanadate-sulfate corrosion. Surf Coat Technol 1989, 39:89-96.
32. Jones R.L. Experiences in seeking stabilizers for zirconia having hot corrosion-resistance and high temperature tetragonal (t') stability. DTIC Document 1996.
33. Chen H., Ding C. Nanostructured zirconia coating prepared by atmospheric plasma spraying. Surf Coat Technol 2002, 150:31-36.
34. Chen H., Ding C., Zhang P., La P., Lee S.W. Wear of plasma-sprayed nanostructured zirconia coatings against stainless steel under distilled-water conditions. Surf Coat Technol 2003, 173:144-149.
35. Jordan E.H., Gell M., Sohn Y., Goberman D., Shaw L., Jiang S., et al. Fabrication and evaluation of plasma sprayed nanostructured alumina-titania coatings with superior properties. Mater Sci Eng: A 2001, 301:80-89.
36. Jamali H., Mozafarinia R., Shoja Razavi R., Ahmadi-Pidani R., Reza Loghman-Estarki M. Fabrication and evaluation of plasma-sprayed nanostructured and conventional YSZ thermal barrier coatings. Curr Nanosci 2012, 8:402-409.
37. 2 plasma sprayed coatings derived from nanocrystalline powders. Acta Mater 2002, 50:1141-1152.
38. Chawla V., Sidhu B.S., Puri D., Prakash S. State of art: plasma sprayed nanostructured coatings: a review. Materials Forum 2008, 137-143.
39. Loghman-Estarki M.R., Edris H., Jamali H., Ghasemi R., Pourbafrany M., Erfanmanesh M., et al. Spray drying of nanometric SYSZ powders to obtain plasma sprayable nanostructured granules. Ceram Int 2013, 39:9447-9457.
40. Lima R.S., Marple B.R. Thermal spray coatings engineered from nanostructured ceramic agglomerated powders for structural, thermal barrier and biomedical applications: a review. J Therm Spray Technol 2007, 16:40-63.
41. Loghman-Estarki M.R., Shoja Razavi R., Edris H., Jamali H. Life time of new SYSZ thermal barrier coatings produced by plasma spraying method under thermal shock test and high temperature treatment. Ceram Int 2014, 40:1405-1414.
42. Park S., Kim J., Kim M., Song H., Park C. Microscopic observation of degradation behavior in yttria and ceria stabilized zirconia thermal barrier coatings under hot corrosion. Surf Coat Technol 2005, 190:357-365.
43. 3 plasma sprayed thermal barrier coatings. Ceram Int 2014, 40:4579-4590.
44. 3. Mater Sci Eng: A 2008, 478:264-269.
45. 19 composite coatings in molten sulfate-vanadate salt. Corros Sci 2011, 53:2335-2343.
46. 5 molten salt. Ceram Int 2012, 38:6613-6620.
47. Jamali H., Mozafarinia R., Shoja-Razavi R., Ahmadi-Pidani R. Comparison of hot corrosion behaviors of plasma-sprayed nanostructured and conventional YSZ thermal barrier coatings exposure to molten vanadium pentoxide and sodium sulfate. J Eur Ceram Soc 2014, 34:485-492.
48. Bose S. High temperature coatings 2011, Butterworth-Heinemann, USA.
49. 2 coated superalloys in molten salt environment. J Mater Eng Perform 2011, 20:1068-1077.
50. Lee C., Kim H., Choi H., Ahn H. Phase transformation and bond coat oxidation behavior of plasma-sprayed zirconia thermal barrier coating. Surf Coat Technol 2000, 124:1-12.
51. Jones R., Williams C. Hot corrosion of CoCrAlY by molten sulfate-vanadate deposits. Mater Sci Eng 1987, 87:353-360.
52. Liang G., Zhu C., Wu X., Wu Y. The formation model of Ni-Cr oxides on NiCoCrAlY-sprayed coating. Appl Surf Sci 2011, 257:6468-6473.
53. Seo D., Ogawa K. Advanced Plasma Spray Applications. Chapter 3: Isothermal oxidation behavior of plasma sprayed MCrAlY coatings 2012, In Tech Publisher, Toronto, Canada, ISBN 978-953-51-0349-3. H.S. Jazi (Ed.).
54. Chen W., Wu X., Marple B., Patnaik P. The growth and influence of thermally grown oxide in a thermal barrier coating. Surf Coat Technol 2006, 201:1074-1079.
55. Racek O., Berndt C.C., Guru D., Heberlein J. Nanostructured and conventional YSZ coatings deposited using APS and TTPR techniques. Surf Coat Technol 2006, 201:338-346.
56. Lima R., Kucuk A., Berndt C. Integrity of nanostructured partially stabilized zirconia after plasma spray processing. Mater Sci Eng: A 2001, 313:75-82.
57. Wang L., Wang Y., Sun X., He J., Pan Z., Zhou Y., et al. Influence of pores on the thermal insulation behavior of thermal barrier coatings prepared by atmospheric plasma spray. Mater Des 2011, 32:36-47.
58. Racek O., Berndt C. Mechanical property variations within thermal barrier coatings. Surf Coat Technol 2007, 202:362-369.