Extension of Oxley's predictive machining theory for Johnson and Cook flow stress model

Journal of Materials Processing Technology

Volumn 209, Issue 12-13, 2009, Pages 5305-5312

  Lalwani, D I ^a   Mehta, N K ^a   Jain, P K ^a  

^a INDIAN INSTITUTE OF TECHNOLOGY ROORKEE   (India)

Author keywords

Analytical modeling; Flow stress; Machining; Orthogonal cutting; Oxley's theory

Indexed keywords

AISI 1045; ANALYTICAL APPROACH; ANALYTICAL MODEL; ANALYTICAL MODELING; DEFORMATION ZONE; EFFECT OF STRAIN; ENGLAND; FINITE ELEMENT METHOD SIMULATION; FLOW STRESS; FLOW STRESS MODELS; IN-LINE; MACHINING MODELS; MATERIAL FLOW; MATERIAL MODELS; MATERIAL PROPERTY; ORTHOGONAL CUTTING; OXLEY'S THEORY; POWER-LAW FLOW; PROGRESS REPORT; SCIENCE AND TECHNOLOGY; SHEAR ZONE; STRAIN-HARDENING EXPONENT; TOOL-CHIP INTERFACE;

CARBON STEEL; CUTTING TOOLS; FLOW SIMULATION; MACHINING; PLASTIC FLOW; SCHEDULING; STRAIN HARDENING; STRAIN RATE;

CUTTING;

EID: 65649147990     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2009.03.020     Document Type: Article

References (20)

1. Adibi-Sedeh A.H., Madhavan V., and Bahr B. Extension of Oxley's analysis of machining to use different material models. Journal of Manufacturing Science and Engineering 125 (2003) 656-666
2. Bao H., and Stevenson M.G. A basic mechanism for built-up edge formation in machining. CIRP Annals-Manufacturing Technology 25 (1976) 53-57
3. Bariani P.F., Dal Negro T., and Bruschi S. Testing and modelling of material response to deformation in bulk metal forming. CIRP Annals-Manufacturing Technology 53 (2004) 573-595
4. Boothroyd G. Temperatures in orthogonal metal cutting. Proceedings of the Institution of Mechanical Engineers 177 (1963) 789-810
5. Boothroyd G., and Knight W.A. Fundamentals of Machining and Machine Tools. third ed. (2006), CRC Press
6. Ernst H., and Merchant M.E. Chip formation, friction and high quality machined surfaces. Transactions of American Society for Metals 29 (1941) 299-378
7. Huang Y., and Liang S.Y. Cutting forces modeling considering the effect of tool thermal property-application to CBN hard turning. International Journal of Machine Tools and Manufacture 43 (2003) 307-315
8. Ivester R.W., Kennedy M., Davies M., Stevenson R., Thiele J., Furness R., and Athavale S. Assessment of machining models: progress report. Machining Science and Technology 4 (2000) 511-538
9. Jaspers S.P.F.C., and Dautzenberg J.H. Material behaviour in conditions similar to metal cutting: flow stress in the primary shear zone. Journal of Materials Processing Technology 122 (2002) 322-330
10. Johnson G.R., and Cook W.H. A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures. Seventh International Symposium on Ballistics. The Hague, The Netherlands (1983) 541-547
11. Karpat Y., and Özel T. Predictive analytical and thermal modeling of orthogonal cutting process. Part I. Predictions of tool forces, stresses, and temperature distributions. Journal of Manufacturing Science and Engineering 128 (2006) 435-444
12. Kobayashi S., and Thomsen E.G. Metal-cutting analysis II. New Parameters. Journal of Engineering for Industry 84 (1962) 71-80
13. Kristyanto B., Mathew P., and Arsecularatne J.A. Determination of material properties of aluminum from machining tests. ICME 2000-Eighth International Conference on Manufacturing Engineering, Sydney (2000) 27-30
14. Lee E.H., and Shaffer B.W. The theory of plasticity applied to a problem of machining. Journal of Applied Mechanics 18 (1951) 405-413
15. Macgregor C.W., and Fisher J.C. A velocity-modified temperature for the plastic flow of metals. Journal of Applied Mechanics 13 (1946) A11
16. Mathew P., and Oxley P.L.B. Predicting the effects of very high cutting speeds on cutting forces, etc. CIRP Annals-Manufacturing Technology 31 (1982) 49-52
17. Matlab User's Guide, 2006. The Mathworks Inc., Natic, MA.
18. Oxley P.L.B. The Mechanics of Machining: An Analytical Approach to Assessing Machinability (1989), Ellis Horwood Ltd., England
19. Oxley P.L.B., and Welsh M.J.M. Calculating the shear angle in orthogonal metal cutting from fundamental stress, strain, strain-rate properties of the workpiece material. Proceedings of the Fourth International Conference on Machine Tool Design and Research Conference (1963) 73-86
20. Özel T., and Zeren E. A methodology to determine work material flow stress and tool-chip interfacial friction properties by using analysis of machining. Journal of Manufacturing Science and Engineering 128 (2006) 119-129