3D printing with polymers: Challenges among expanding options and opportunities

Dental Materials

Volumn 32, Issue 1, 2016, Pages 54-64

  Stansbury, Jeffrey W ^a,b   Idacavage, Mike J ^c  

^a UNIVERSITY OF COLORADO   (United States)

^b University of Colorado   (United States)

^c Colorado Photopolymer Solutions ^*  (United States)

Author keywords

3D printing; Additive manufacturing; Dental materials; Layered materials; Photopolymer; Prepolymer; Rapid prototyping; Thermoplastic

Indexed keywords

DENTAL MATERIALS; MANUFACTURE; MEDICINE; PHOTOPOLYMERIZATION; PHOTOPOLYMERS; PLASTIC BUILDING MATERIALS; PRINTING; RAPID PROTOTYPING; STRUCTURAL DESIGN; THERMOPLASTICS;

3-D PRINTING; ADDITIVE MANUFACTURING TECHNOLOGY; FLEXIBLE PROCESSING; INDUSTRIAL REVOLUTIONS; LAYERED MATERIAL; PHYSICAL AND MECHANICAL PROPERTIES; POLYMER-BASED MATERIALS; PREPOLYMERS;

3D PRINTERS;

DENTAL MATERIAL; POLYMER;

CHEMISTRY; THREE DIMENSIONAL PRINTING;

DENTAL MATERIALS; POLYMERS; PRINTING, THREE-DIMENSIONAL;

EID: 84955351825     PISSN: 01095641     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.dental.2015.09.018     Document Type: Conference Paper

References (74)

1. T. Wohlers Wohlers report 2015 Wohlers Associates
2. T. Chuang 3-D printer counts kids as customers 2015 The Denver Post
3. Hull CW inventor, UVP, Inc., assignee. Apparatus for production of three-dimensional objects by stereolithography. US Patent 4575330; 1986.
4. Y.A. Carts Software enables laser stereolithography Laser Focus World 26 1990 57
5. H. Kaplan Stereolithography - a marriage of technologies Photon Spectra 24 1990 74 76
6. D.C. Neckers Stereolithography - an introduction Chemtech 20 1990 615 619
7. K.V. Wong, and A. Hernandez A review of additive manufacturing ISRN Mech Eng 2012 2012 208760
8. R. Liska, M. Schuster, R. Infuhr, C. Tureeek, C. Fritscher, B. Seidl, and et al. Photopolymers for rapid prototyping J Coatings Technol Res 4 2007 505 510
9. R. Infuehr, N. Pucher, C. Heller, H. Lichtenegger, R. Liska, V. Schmidt, and et al. Functional polymers by two-photon 3D lithography Appl Surface Sci 254 2007 836 840
10. K. Sugioka, and Y. Cheng Femtosecond laser three-dimensional micro- and nanofabrication Appl Phys Rev 1 4 2014 041303
11. K.D. Belfield, K.J. Schafer, Y.U. Liu, J. Liu, X.B. Ren, and E.W. Van Stryland Multiphoton-absorbing organic materials for microfabrication, emerging optical applications and non-destructive three-dimensional imaging J Phys Org Chem 13 2000 837 849
12. K.J. Schafer, J.M. Hales, M. Balu, K.D. Belfield, E.W. Van Stryland, and D.J. Hagan Two-photon absorption cross-sections of common photoinitiators J Photochem Photobiol A Chem 162 2004 497 502
13. A. Ostendorf, and B.N. Chichkov Two-photon polymerization: a new approach to micromachining Photon Spectra 40 2006 72 78
14. C.Z. Yan, Y.S. Shi, J.S. Yang, and J.H. Liu Multiphase polymeric materials for rapid prototyping and tooling technologies and their applications Compos Interface 17 2010 257 271
15. G.J. Berg, T. Gong, C.R. Fenoli, and C.N. Bowman A dual-cure, solid-state photoresist combining a thermoreversible Diels-Alder network and a chain growth acrylate network Macromolecules 47 2014 3473 3482
16. J.R. Tumbleston, D. Shirvanyants, N. Ermoshkin, R. Janusziewicz, A.R. Johnson, D. Kelly, and et al. Continuous liquid interface production of 3D objects Science 347 2015 1349 1352
17. M. Fahad, P. Dickens, and M. Gilbert Novel polymeric support materials for jetting based additive manufacturing processes Rapid Prototyping J 19 2013 230 239
18. M. Hofmann 3D printing gets a boost and opportunities with polymer materials ACS Macro Lett 3 2014 382 386
19. I. Cooperstein, M. Layani, and S. Magdassi 3D printing of porous structures by UV-curable O/W emulsion for fabrication of conductive objects J Mater Chem C 3 2015 2040 2044
20. M. Sugavaneswaran, and G. Arumaikkannu Analytical and experimental investigation on elastic modulus of reinforced additive manufactured structure Mater Design 66 2015 29 36
21. A. Cazon, P. Morer, and L. Matey PolyJet technology for product prototyping: tensile strength and surface roughness properties P I Mech Eng B J Eng 228 2014 1664 1675
22. P.K. Jain, P.M. Pandey, and P.V.M. Rao Effect of delay time on part strength in selective laser sintering Int J Adv Manuf Technol 43 2009 117 126
23. N. Raghunath, and P.M. Pandey Improving accuracy through shrinkage modelling by using Taguchi method in selective laser sintering Int J Mach Tool Manu 47 2007 985 995
24. S.P. Soe, D.R. Eyers, and R. Setchi Assessment of non-uniform shrinkage in the laser sintering of polymer materials Int J Adv Manuf Technol 68 2013 111 125
25. K. Dotchev, and W. Yusoff Recycling of polyamide 12 based powders in the laser sintering process Rapid Prototyping J 15 2009 192 203
26. D. Drummer, K. Wudy, and M. Drexler Influence of energy input on degradation behavior of plastic components manufactured by selective laser melting Phys Procedia 56 2014 176 183
27. R.D. Goodridge, C.J. Tuck, and R.J.M. Hague Laser sintering of polyamides and other polymers Prog Mater Sci 57 2012 229 267
28. D. Riedlbauer, M. Drexler, D. Drummer, P. Steinmann, and J. Mergheim Modelling, simulation and experimental validation of heat transfer in selective laser melting of the polymeric material PA12 Comp Mater Sci 93 2014 239 248
29. C. Majewski, H. Zarringhalam, and N. Hopkinson Effect of the degree of particle melt on mechanical properties in selective laser sintered Nylon-12 parts P I Mech Eng B J Eng 222 2008 1055 1064
30. J.B. Jones, D.I. Wimpenny, and G.J. Gibbons Additive manufacturing under pressure Rapid Prototyping J 21 2015 89 97
31. S. Dupin, O. Lame, C. Barres, and J.-Y. Charmeau Microstructural origin of physical and mechanical properties of polyamide 12 processed by laser sintering Eur Polym J 48 2012 1611 1621
32. J.P. Kruth, G. Levy, F. Klocke, and T.H.C. Childs Consolidation phenomena in laser and powder-bed based layered manufacturing CIRP Ann Manuf Technnol 56 2007 730 759
33. C. Yan, Y. Shi, J. Yang, and J. Liu Investigation into the selective laser sintering of styrene-acrylonitrile copolymer and postprocessing Int J Adv Manuf Technol 51 2010 973 982
34. C. Yan, Y. Shi, and L. Hao Investigation into the differences in the selective laser sintering between amorphous and semi-crystalline polymers Int Polym Proc 26 2011 416 423
35. C. Polzin, S. Spath, and H. Seitz Characterization and evaluation of a PMMA-based 3D printing process Rapid Prototyping J 19 2013 37 43
36. R.B. Floersheim, G. Hou, and K. Firestone CFPC material characteristics and SLS prototyping process Rapid Prototyping J 15 2009 339 345
37. M. Schmid, A. Amado, and K. Wegener Materials perspective of polymers for additive manufacturing with selective laser sintering J Mater Res 29 2014 1824 1832
38. U. Ajoku, N. Saleh, N. Hopkinson, R. Hague, and P. Erasenthiran Investigating mechanical anisotropy and end-of-vector effect in laser-sintered nylon parts P I Mech Eng B J Eng 220 2006 1077 1086
39. S. Shaffer, K. Yang, J. Vargas, M.A. Di Prima, and W. Voit On reducing anisotropy in 3D printed polymers via ionizing radiation Polymer 55 2014 5969 5979
40. K.J. Yang, G. Appuhamillage, S. Shaffer, B. Lund, R. Smaldone, and W. Voit Novel polymers for 3D printing with improved interlayer adhesion by reversible Diels-Alder reactions Abstr Pap Am Chem S 2014 248 Abstr 784-POLY
41. C.R. Rocha, A.R.T. Perez, D.A. Roberson, C.M. Shemelya, E. MacDonald, and R.B. Wicker Novel ABS-based binary and ternary polymer blends for material extrusion 3D printing J Mater Res 29 2014 1859 1866
42. E.J. Hunt, C.L. Zhang, N. Anzalone, and J.M. Pearce Polymer recycling codes for distributed manufacturing with 3-D printers Resour Conserv Recy 97 2015 24 30
43. B.G. Compton, and J.A. Lewis 3D-printing of lightweight cellular composites Adv Mater 26 2014 5930 5935
44. B.N. Turner, R. Strong, and S.A. Gold A review of melt extrusion additive manufacturing processes: I. Process design and modeling Rapid Prototyping J 20 2014 192 204
45. R.D. Farahani, L.L. Lebel, and D. Therriault Processing parameters investigation for the fabrication of self-supported and freeform polymeric microstructures using ultraviolet-assisted three-dimensional printing J Micromech Microeng 24 2014 055020
46. Office of Energy Efficiency and Renewable Energy at http://energy.gov/eere/amo/3d-printed-shelby-cobra [accessed June 2015].
47. J. Visser, F.P.W. Melchels, J.E. Jeon, E.M. van Bussel, L.S. Kimpton, H.M. Byrne, and et al. Reinforcement of hydrogels using three-dimensionally printed microfibres Nat Commun 6 2015 6933
48. G. Zheng, Z. Yu, M. Zhuang, W. Wei, Y. Zhao, J. Zheng, and et al. Electrohydrodynamic direct-writing of three-dimensional multi-loop nanofibrous coils Appl Phys A 116 2014 171 177
49. T.D. Brown, F. Edin, N. Detta, A.D. Skelton, D.W. Hutmacher, and P.D. Dalton Melt electrospinning of poly(ε-caprolactone) scaffolds: phenomenological observations associated with collection and direct writing Mater Sci Eng C 45 2014 698 708
50. D. Klosterman, R. Chartoff, G. Graves, N. Osborne, and B. Priore Interfacial characteristics of composites fabricated by laminated object manufacturing Composites Part A Appl S 29 1998 1165 1174
51. S.V. Murphy, and A. Atala 3D bioprinting of tissues and organs Nat Biotechnol 32 2014 773 785
52. D. Seliktar, D. Dikovsky, and E. Napadensky Bioprinting and tissue engineering: recent advances and future perspectives Isr J Chem 53 2013 795 804
53. T. Xu, W.X. Zhao, J.M. Zhu, M.Z. Albanna, J.J. Yoo, and A. Atala Complex heterogeneous tissue constructs containing multiple cell types prepared by inkjet printing technology Biomaterials 34 2013 130 139
54. V.K. Lee, A.M. Lanzi, H. Ngo, S.S. Yoo, P.A. Vincent, and G.H. Dai Generation of multi-scale vascular network system within 3D hydrogel using 3D bio-printing technology Cell Mol Bioeng 7 2014 460 472
55. S.J. Paulsen, and J.S. Miller Tissue vascularization through 3D printing: will technology bring us flow? Dev Dynam 244 2015 29 640
56. M. Bohner, Y. Loosli, G. Baroud, D. Lacroix, and Commentary: Deciphering the link between architecture and biological response of a bone graft substitute Acta Biomater 7 2011 478 484
57. T. Serra, M.A. Mateos-Timoneda, J.A. Planell, and M. Navarro 3D printed PLA-based scaffolds: a versatile tool in regenerative medicine Organogenesis 9 2013 239 244
58. L. Elomaa, S. Teixeira, R. Hakala, H. Korhonen, D.W. Grijpma, and J.V. Seppala Preparation of poly(epsilon-caprolactone)-based tissue engineering scaffolds by stereolithography Acta Biomater 7 2011 3850 3856
59. B.C. Gross, J.L. Erkal, S.Y. Lockwood, C.P. Chen, and D.M. Spence Evaluation of 3D printing and its potential impact on biotechnology and the chemical sciences Anal Chem 86 2014 3240 3253
60. G. Rasperini, S.P. Pilipchuk, C.L. Flanagan, C.H. Park, G. Pagni, S.J. Hollister, and et al. 3D-printed bioresorbable scaffold for periodontal repair J Dent Res 2015 94 10.1177/0022034515588303
61. T.V. Flugge, K. Nelson, R. Schmelzeisen, and M.C. Metzger Three-dimensional plotting and printing of an implant drilling guide: simplifying guided implant surgery J Oral Maxil Surg 71 2013 1340 1346
62. M. Martorelli, S. Gerbino, M. Giudice, and P. Ausiello A comparison between customized clear and removable orthodontic appliances manufactured using RP and CNC techniques Dent Mater 29 2013 E1 E10
63. P.J. Anderson, R. Yong, T.L. Surman, Z.A. Rajion, and S. Ranjitkar Application of three-dimensional computed tomography in craniofacial clinical practice and research Aust Dent J 59 2014 174 185
64. A. Cohen, A. Laviv, P. Berman, R. Nashef, and J. Abu-Tair Mandibular reconstruction using stereolithographic 3-dimensional printing modeling technology Oral Surg Oral Med Oral Pathol Oral Radiol Endod 108 2009 661 666
65. A. Kfir, Y. Telishevsky-Strauss, A. Leitner, and Z. Metzger The diagnosis and conservative treatment of a complex type 3 dens invaginatus using cone beam computed tomography (CBCT) and 3D plastic models Int Endod J 46 2013 275 288
66. J.J. Water, A. Bohr, J. Boetker, J. Aho, N. Sandler, H.M. Nielsen, and et al. Three-dimensional printing of drug-eluting implants: preparation of an antimicrobial polylactide feedstock material J Pharm Sci 104 2015 1099 1107
67. P. Katakam, B. Dey, F.H. Assaleh, N.T. Hwisa, S.K. Adiki, B.R. Chandu, and et al. Top-down and bottom-up approaches in 3D printing technologies for drug delivery challenges Crit Rev Ther Drug 32 2015 61 87
68. M. Kasparova, L. Grafova, P. Dvorak, T. Dostalova, A. Prochazka, H. Eliasova, and et al. Possibility of reconstruction of dental plaster cast from 3D digital study models Biomed Eng Online 12 2013 49
69. L.N. Hoang, G.A. Thompson, S.H. Cho, D.W. Berzins, and K.W. Ahn Die spacer thickness reproduction for central incisor crown fabrication with combined computer-aided design and 3D printing technology: an in vitro study J Prosthet Dent 113 2015 398 404
70. G.D. Kim, and Y.T. Oh A benchmark study on rapid prototyping processes and machines: quantitative comparisons of mechanical properties, accuracy, roughness, speed, and material cost P I Mech Eng B J Eng 222 2008 201 215
71. F2792/12a A Standard terminology for additive manufacturing technologies 2012 ASTM International West Conshohocken, PA
72. S. Moylan, J. Slotwinski, A. Cooke, K. Jurrens, and M.A. Donmez An additive manufacturing test artifact J Res Natl Inst Stan 119 2014 429 459
73. M. Gebler, A. Uiterkamp, and C. Visser A global sustainability perspective on 3D printing technologies Energy Policy 74 2014 158 167
74. C. Weller, R. Kleer, and F.T. Piller Economic implications of 3D printing: market structure models in light of additive manufacturing revisited Int J Prod Econ 164 2015 43 56