Capacity of pitting corroded pipes under hydrogen assisted cracking

International Journal of Hydrogen Energy

Volumn 40, Issue 30, 2015, Pages 9388-9399

  Rajabipour, Ali ^a   Melchers, Robert E ^a  

^a UNIVERSITY OF NEWCASTLE   (Australia)

Author keywords

Corrosion pitting; Hydrogen induced cracking; Pipe strength

Indexed keywords

GAS INDUSTRY; HYDROGEN; HYDROGEN EMBRITTLEMENT; INTERNAL CORROSION; PETROLEUM INDUSTRY; STEEL CORROSION;

CORRODED PIPE; CRACK FRONTS; HYDROGEN ASSISTED CRACKING; HYDROGEN INDUCED CRACKING; OIL AND GAS INDUSTRY; PIPE STRENGTH;

PITTING;

EID: 84937521114     PISSN: 03603199     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijhydene.2015.05.077     Document Type: Article

References (83)

1. Y.F. Cheng Wiley series in corrosion: stress corrosion cracking of pipelines 2013 Wiley Somerset, NJ, USA
2. B. Rajani, and J. Makar A methodology to estimate remaining service life of grey cast iron water mains Can J Civ Eng 27 6 2000 1259 1272
3. J. Woodtli, and R. Kieselbach Damage due to hydrogen embrittlement and stress corrosion cracking Eng Fail Anal 7 6 2000 427 450
4. H.I. McHenry, D.T. Read, and T.R. Shives Failure analysis of an amine-absorber pressure vessel Mater Perform 26 8 1987 18 24
5. P. Fassina, F. Bolzoni, G. Fumagalli, L. Lazzari, L. Vergani, and A. Sciuccati Influence of hydrogen and low temperature on mechanical behaviour of two pipeline steels Eng Fract Mech 81 0 2012 43 55
6. T.C. Chen, S.T. Chen, and L.W. Tsay The role of induced α′-martensite on the hydrogen-assisted fatigue crack growth of austenitic stainless steels Int J Hydrogen Energy 39 19 2014 10293 10302
7. L.W. Vollmer The behavior of steels in hydrogen sulfide environments Corrosion 14 7 1958 38 42
8. J.L. Gonzalez, R. Ramirez, J.M. Hallen, and R.A. Guzman Hydrogen-induced crack growth rate in steel plates exposed to sour environments Corrosion 53 12 1997 935 943
9. S.S. Abedi, A. Abdolmaleki, and N. Adibi Failure analysis of SCC and SRB induced cracking of a transmission oil products pipeline Eng Fail Anal 14 1 2007 250 261
10. W. Chen, F. King, and E. Vokes Characteristics of near-neutral-pH stress corrosion cracks in an X-65 pipeline Corrosion 58 3 2002 267 275
11. R.A. Carneiro, R.C. Ratnapuli, and V. de Freitas Cunha Lins The influence of chemical composition and microstructure of API linepipe steels on hydrogen induced cracking and sulfide stress corrosion cracking Mater Sci Eng A 357 1-2 2003 104 110
12. J. Capelle, J. Gilgert, I. Dmytrakh, and G. Pluvinage Sensitivity of pipelines with steel API X52 to hydrogen embrittlement Int J Hydrogen Energy 33 24 2008 7630 7641
13. A. Sato, and M. Meshii Solid solution softening and solid solution hardening Acta Metall 21 6 1973 753 768
14. Y. Tobe, and W.R. Tyson Effect of hydrogen on yield of iron Scr Metall 11 10 1977 849 852
15. H.K. Birnbaum Hydrogen effects on deformation - relation between dislocation behavior and the macroscopic stress-strain behavior Scr Metall Mater 31 2 1994 149 153
16. H.P. Van Leeuwen The kinetics of hydrogen embrittlement: a quantitative diffusion model Eng Fract Mech 6 1 1974 141 161
17. W.W. Gerberich, R.A. Oriani, M.J. Lii, X. Chen, and T. Foecke Necessity of both plasticity and brittleness in the fracture thresholds of iron Philos Mag A Phys Condens Matter Struct Defects Mech Prop 63 2 1991 363 376
18. R. Wang Effects of hydrogen on the fracture toughness of a X70 pipeline steel Corros Sci 51 12 2009 2803 2810
19. H. Nykyforchyn, E. Lunarska, O.T. Tsyrulnyk, K. Nikiforov, M.E. Genarro, and G. Gabetta Environmentally assisted "in-bulk" steel degradation of long term service gas trunkline Eng Fail Anal 17 3 2010 624 632
20. Z. Sun, C. Moriconi, G. Benoit, D. Halm, and G. Henaff Fatigue crack growth under high pressure of gaseous hydrogen in a 15-5PH martensitic stainless steel: influence of pressure and loading frequency Metall Mater Trans A 44 3 2013 1320 1330
21. J.Q. Wang, and A. Atrens SCC initiation for X65 pipeline steel in the "high" pH carbonate/bicarbonate solution Corros Sci 45 10 2003 2199 2217
22. Z.Y. Liu, X.G. Li, C.W. Du, G.L. Zhai, and Y.F. Cheng Stress corrosion cracking behavior of X70 pipe steel in an acidic soil environment Corros Sci 50 8 2008 2251 2257
23. L.W. Wang, C.W. Du, Z.Y. Liu, X.H. Wang, and X.G. Li Influence of carbon on stress corrosion cracking of high strength pipeline steel Corros Sci 76 2013 486 493
24. K.N. Akhurst, and T.J. Baker Threshold stress intensity for hydrogen-induced crack growth Metall Trans A Phys Metall Mater Sci 12 A(6) 1981 1059 1070
25. W.W. Gerberich, and Y.T. Chen Hydrogen-controlled cracking-An approach to threshold stress intensity Metall Trans A 6 2 1975 271 278
26. R.P. Gnagloff Crack tip modeling of hydrogen environment embrittlement: application to fracture mechanics life prediction Mater Sci Eng A 103 1 1988 157 166
27. C.M. Hudgins, R.L. McGlasson, P. MehdlZadeh, and W.M. Rosborough Hydrogen sulfide cracking of carbon and alloy steels Corrosion 22 8 1966 238 251
28. C.D. Beachem A new model for hydrogen-assisted cracking (hydrogen "embrittlement") Metall Trans 3 2 1972 441 455
29. H.K. Birnbaum, and P. Sofronis Hydrogen-enhanced localized plasticity - a mechanism for hydrogen-related fracture Mater Sci Eng A 176 1-2 1994 191 202
30. E.A. Steigerwald, F.W. Schaller, and A.R. Troiano The role of stress in hydrogen induced delayed failure Trans Met Soc AIME 218 1960 832 841
31. R.A. Oriani, and P.H. Josephic Equilibrium and kinetic studies of the hydrogen-assisted cracking of steel Acta Metall 25 9 1977 979 988
32. J.P. Hirth, and J.R. Rice On the thermodynamics of adsorption at interfaces as it influences decohesion Metall Trans A 11 9 1980 1501 1511
33. S.L. Lee, and D.J. Unger A decohesion model of hydrogen assisted cracking Eng Fract Mech 31 4 1988 647 660
34. J.R. Rice, and J.-S. Wang Embrittlement of interfaces by solute segregation Mater Sci Eng A 107 0 1989 23 40
35. K. Sieradzki, and P. Ficalora The mechanism of hydrogen embrittlement adsorption or decohesion Scr Metall 14 6 1980 641 644
36. Y. Liang, and P. Sofronis Toward a phenomenological description of hydrogen-induced decohesion at particle/matrix interfaces J Mech Phys Solids 51 8 2003 1509 1531
37. S. Serebrinsky, E.A. Carter, and M. Ortiz A quantum-mechanically informed continuum model of hydrogen embrittlement J Mech Phys Solids 52 10 2004 2403 2430
38. C. Moriconi, G. Hénaff, and D. Halm Cohesive zone modeling of fatigue crack propagation assisted by gaseous hydrogen in metals Int J Fatigue 68 0 2014 56 66
39. N.R. Raykar, S.K. Maiti, and R.K. Singh Raman Modelling of mode-I stable crack growth under hydrogen assisted stress corrosion cracking Eng Fract Mech 78 18 2011 3153 3165
40. I. Scheider, M. Pfuff, and W. Dietzel Simulation of hydrogen assisted stress corrosion cracking using the cohesive model Eng Fract Mech 75 15 2008 4283 4291
41. T. Cho, and T. Kim A prediction model for hydrogen induced cracking in a prestressed wire with a fracture analysis ISIJ Int 48 4 2008 496 505
42. G.R. Irwin Analysis of stresses and strains near the end of a crack traversing a plate J Appl Mech 1957 361 364
43. G.R. Irwin Fractre dynamics, in: fracture of metals 1948 American Society of Metals Cleveland, OH
44. B. Bedairi, D. Cronin, A. Hosseini, and A. Plumtree Failure prediction for Crack-in-Corrosion defects in natural gas transmission pipelines Int J Press Vessels Pip 96-97 0 2012 90 99
45. D.H.B. Mok, R.J. Pick, A.G. Glover, and R. Hoff Bursting of line pipe with long external corrosion Int J Press Vessels Pip 46 2 1991 195 216
46. API Recommended practice for fitness-for-service. API 579 2000 American Petroleum Institute Washington, DC
47. BSI Guide to methods for assessing the acceptability of flaws in metallic structures 2005 British Standards Institute
48. O.H. Bjornoy, and M.d. Marley Assessment of corroded pipelines: past, present and future Eleventh international offshore and polar engineering conference 2001 Tile International Society of Offshore and Polar Engineers Stavanger, Norway
49. Recommended practice for earthquake resistant design of high pressure gas pipeline. Japan Gas Association.
50. A. Cosham, and P. Hopkins The assessment of corrosion in pipelines - guidance in the pipeline defect assessment manual (PDAM) Pipeline pigging and integrity management conference 2004 Amsterdam
51. W. Brocks, R. Falkenberg, and I. Scheider Coupling aspects in the simulation of hydrogen-induced stress-corrosion cracking Proc IUTAM 3 0 2012 11 24
52. M.V. Seica, and J.A. Packer Mechanical properties and strength of aged cast iron water pipes J Mater Civ Eng 16 1 2004 69
53. P. Spiteri, S. Ho, and Y.-L. Lee Assessment of bending fatigue limit for crankshaft sections with inclusion of residual stresses Int J Fatigue 29 2 2007 318 329
54. Abaqus Crack propagation analysis Abaqus analysis user's manual 2011 SIMULIA
55. C.-T. Sun, and Z. Jin Fracture mechanics 2012 Elsevier
56. A. Rajabipour, and R.E. Melchers A numerical study of damage caused by combined pitting corrosion and axial stress in steel pipes Corros Sci 76 0 2013 292 301
57. M. Ortiz, and J. Ovejero-Garcia Effect of hydrogen on Young's modulus of AISI 1005 and 1070 steels J Mater Sci 27 24 1992 6777 6781
58. I.M. Robertson, Y. Liang, D.F. Teter, N. Aravas, and P. Sofronis Recent advances in the study of hydrogen embrittlement at the University of Illinois 2001
59. T.L. Anderson Fracture mechanics: fundamentals and applications 3rd ed. 2005 Taylor & Francis
60. P.J. Ferreira, I.M. Robertson, and H.K. Birnbaum Hydrogen effects on the interaction between dislocations Acta Mater 46 5 1998 1749 1757
61. P. Sofronis, and I.M. Robertson Transmission electron microscopy observations and micromechanical/continuum models for the effect of hydrogen on the mechanical behaviour of metals Philos Mag A Phys Condens Matter Struct Defects Mech Prop 82 17-18 2002 3405 3413
62. J. LeMaitre Handbook of materials behavior models: nonlinear models and properties 2001 Elsevier Science & Technology Books
63. J.L. Albarran, A. Aguilar, L. Martinez, and H.F. Lopez Corrosion and cracking behavior in an API X-80 steel exposed to sour gas environments Corrosion 58 9 2002 783 792
64. D.A. Meyn Effect of hydrogen on fracture and inert-environment sustained load cracking resistance of α-β titanium alloys Metall Trans 5 11 1974 2405 2414
65. N.R. Moody, R.E. Stoltz, and M.W. Perra The effect of hydrogen on fracture toughness of the Fe-Ni-Co superalloy IN903 Metall Trans A 18 8 1987 1469 1482
66. D.M. Symons The effect of hydrogen on the fracture toughness of alloy X-750 at elevated temperatures J Nucl Mater 265 3 1999 225 231
67. L. Zhong, R. Wu, A.J. Freeman, and G.B. Olson Charge transfer mechanism of hydrogen-induced intergranular embrittlement of iron Phys Rev B Condens Matter Mater Phys 62 21 2000 13938 13941
68. D.E. Jiang, and E.A. Carter First principles assessment of ideal fracture energies of materials with mobile impurities: implications for hydrogen embrittlement of metals Acta Mater 52 16 2004 4801 4807
69. N.R. Raykar, S.K. Maiti, R.K. Singh Raman, and S. Aryan Study of hydrogen concentration dependent growth of external annular crack in round tensile specimen using cohesive zone model Eng Fract Mech 106 2013 49 66
70. D. Gross, and T. Seelig Fracture mechanics: with an introduction to micromechanics 2007 Springer Berlin Heidelberg
71. M.A.e. Meyers, and K.K. Chawla Mechanical behavior of materials 2009 Cambridge University Press
72. R.P. Wei Fracture mechanics - integration of mechanics, materials science, and chemistry 2010 Cambridge University Press
73. G.D. Fearnehough Fracture propagation control in gas pipelines: a survey of relevant studies Int J Press Vessels Pip 2 4 1974 257 282
74. P.E. O'Donoghue, M.F. Kanninen, C.P. Leung, G. Demofonti, and S. Venzi The development and validation of a dynamic fracture propagation model for gas transmission pipelines Int J Press Vessels Pip 70 1 1997 11 25
75. A.F. Emery, A.S. Kobayashi, W.J. Love, B.W. Place, C. Lee, and Y.H. Chao An experimental and analytical investigation of axial crack propagation in long pipes Eng Fract Mech 23 1 1986 215 226
76. ASTM Standard test method for determining plane-strain crack-arrest fracture toughness, KIa, of ferritic Steels 2012 ASTM
77. I.A. Denison, and R.B. Darnielle Observations on the behavior of steel corroding under cathodic control in soils Trans Electrochem Soc 76 1 1939 199 214
78. G. Doyle, M.V. Seica, and M.W.F. Grabinsky The role of soil in the external corrosion of cast iron water mains in Toronto, Canada Can Geotech J 40 2 2003 225 236
79. J. Been, F. King, and R. Sutherby Environmentally assisted cracking of pipeline steels in near-neutral pH environments S.A.S.H.J.M.O.B. Rebak, Environment-induced cracking of materials 2008 Elsevier Amsterdam 221 230
80. R.E. Melchers Discussion on "Stochastic modeling of pitting corrosion: a new model for initiation and growth of multiple pits" by A. Valor, F. Caleyo, L. Alfonso, D. Rivas, J.M. Hallen [Corros. Sci. 49 (2007) 559] Corros Sci 50 5 2008 1518 1519
81. J.R. Rossum Prediction of pitting rates in ferrous metals from soil parameters J Am Water Works Assoc 61 6 1969 305 310 CAPs
82. R.E. Melchers Extreme value statistics and long-term marine pitting corrosion of steel Probabilistic Eng Mech 23 4 2008 482 488
83. R. Jeffrey, and R.E. Melchers The changing topography of corroding mild steel surfaces in seawater Corros Sci 49 5 2007 2270 2288