Influence of size effect on burr formation in micro cutting

International Journal of Advanced Manufacturing Technology

Volumn 68, Issue 9-12, 2013, Pages 1911-1917

  Zhang, Tao ^a,b   Liu, Zhanqiang ^a,b   Xu, Chonghai ^c  

^a SHANDONG UNIVERSITY   (China)

^b KEY LABORATORY OF HIGH EFFICIENCY AND CLEAN MECHANICAL MANUFACTURE SHANDONG UNIVERSITY   (China)

^c SHANDONG POLYTECHNIC UNIVERSITY   (China)

Author keywords

Exit burr; Micro cutting; Poisson burr; Size effect

Indexed keywords

CUTTING TOOLS; MICROMACHINING; SIZE DETERMINATION;

CUTTING EDGE RADIUS; DEFORMATION ANALYSIS; EXIT BURR; MICRO-CUTTING; POISSON BURR; SIZE EFFECTS; SPECIFIC CUTTING ENERGY; UNCUT CHIP THICKNESS;

CUTTING;

EID: 84887625717     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-013-4801-8     Document Type: Article

References (35)

1. Fang FZ, Wu H, Liu XD, Liu YC, Ng ST (2003) Tool geometry study in micromachining. J Micro Mech Micro Eng 13:726-731
2. Chen MJ, Ni HB, Wang ZJ, Jiang Y (2012) Research on the modeling of burr formation process in micro-ball end milling operation on Ti-6Al-4V. Int J Adv Manuf Technol 62(9-12):901-912
3. Thepsonthi T, Özel T (2012) Multi-objective process optimization for micro-end milling of Ti-6Al-4V titanium alloy. Int J Adv Manuf Technol 63(9-12):903-914
4. Masuzawa T (2000) State of the art of micromachining. CIRP Ann-Manuf Techn 49(2):473-488
5. Mian AJ, Driver N, Mativenga PT (2010) A comparative study of material phase effects on micro-machinability of multiphase materials. Int J Adv Manuf Technol 50(1-4):163-174
6. Nakayamaa K, Arai M (1987) Burr formation in metal cutting. CIRP Ann-Manuf Techn 36(1):33-36
7. Bissacco G, Hansen HN, Chiffre LD (2005) Micromilling of hardened tool steel for mould making applications. J Mater Process Tech 167(2-3):201-207
8. Aramcharoen A, Mativenga PT (2009) Size effect and tool geometry in micromilling of tool steel. Precis Eng 33(4):402-407
9. Aurich JC, Dornfeld D, Arrazola PJ, Frankea V, Leitza L, Min S (2009) Burrs - analysis, control and removal. CIRP Ann-Manuf Techn 58(2):519-542
10. Lee K, Dornfeld DA (2005) Micro-burr formation and minimization through process control. Precis Eng 29(2):246-252
11. Gillespie K, Blotter PT (1976) The formation and properties of machining burrs. Trans ASME J Eng Ind 98(1):66-74
12. Ducobu F, Rivière-Lorphèvreb E, Filippi E (2011) A Lagrangian FEM model to produce saw-toothed macro-chip and to study the depth of cut influence on its formation in orthogonal cutting of Ti6Al4V. Adv Mate Res 223:3-11
13. Qu HJ, Yang JH, Wang GC (2012) Simulation and control of two side direction burr. App Mech Mater 143-144:428-432
14. Hashimura M, Hassamamontr J, Dornfeld DA (1999) Effect of in plane exit angle and rake angles on burr height and thickness in face milling operation. Trans ASME J Manuf Sci Eng 121(1):13-19
15. Deng WJ, Xia W, Tang Y (2009) Finite element simulation for burr formation near the exit of orthogonal cutting. Int J Adv Manuf Technol 43(9-10):1035-1045
16. Ng CK, Melkote SN, Rahman M, Kumar AS (2006) Experimental study of micro- and nano-scale cutting of aluminum 7075-T6. Int J Mach Tool Manuf 46(9):929-936
17. Wu J, Liu Z (2010) Modeling of flow stress in orthogonal micro-cutting process based on strain gradient plasticity theory. Int J Adv Manuf Technol 46(1-4):859-870
18. Simoneau A, Ng E, Elbestawi MA (2006) Modeling the effects of microstructure in metal cutting. Int J Mach Tool Manuf 47(2):368-375
19. Mian AJ, Driver N, Mativenga PT (2011) Identification of factors that dominate size effect in micro-machining. Int J Mach Tool Manuf 51(5):383-394
20. Wyen C, Jaeger D, Wegener K (2012) Influence of cutting edge radius on surface integrity and burr formation in milling titanium. Int J Adv Manuf Technol. doi: 10.1007/s00170-012-4507-3
21. Li P, Oosterling JAJ, Hoogstrate M, Langen HH, Schmidt RHM (2011) Design of micro square endmills for hard milling applications. Int J Adv Manuf Technol 57(9-12):859-870
22. Schueler GM, Engmann J, Marx T, Haberland R, Aurich JC (2010) Burr formation and surface characteristics in micro-end milling of titanium alloys. Burrs-Analysis Control and Removal 4:129-138
23. Niknam SA, Songmene V (2012) Modeling of burr thickness in milling of ductile materials. Int J Adv Manuf Technol. doi: 10.1007/s00170-012-4479-3
24. Ding H, Chen SJ, Ibrahim R, Cheng K (2011) Investigation of the size effect on burr formation in two-dimensional vibration-assisted micro end milling. P I Mech Eng B-J Eng 225(11):2032-2039
25. Ko S, Dornfeld DA (1996) Analysis of fracture in burr formation at the exit stage of metal cutting. J Mater Process Tech 58(2-3):189-200
26. Lekkala R, Bajpai V, Singh RK, Joshi SS (2011) Characterization and modeling of burr formation in micro-end milling. Precis Eng 35(4):625-637
27. Wyen CF, Wegener K (2010) Influence of cutting edge radius on cutting forces in machining titanium. CIRP Ann-Manuf Techn 59(1):93-96
28. Lai X, Li H, Li C, Lin Z, Ni J (2008) Modeling and analysis of micro scale milling considering size effect, micro cutter edge radius and minimum chip thickness. Int J Mach Tool Manuf 48(1):1-14
29. Ko S, Dornfeld DA (1991) A study on burr formation mechanism. J Eng Mater Technol 113(1):75-87
30. Toropov AA, Ko SL, Lee JM (2006) A new burr formation model for orthogonal cutting of ductile materials. CIRP Ann-Manuf Techn 26(1):55-58
31. Tamaniau DA, Dautzenberg JH (1991) Bluntness of the tool and process forces in high-precision machining. CIRP Ann-Manuf Techn 40(1):65-68
32. Rao S, Shunmugam MS (2012) Analytical modeling of micro end-milling forces with edge radius and material strengthening effects. Mach Sci Technol 16(2):205-227
33. Nedelß C, Hintze W, Luttervelt CAV (1989) Characteristic parameters of chip control in turning operations with indexable inserts and three-dimensionally shaped chip formers. CIRP Ann-Manuf Techn 38(1):75-79
34. Ohbuchia Y, Obikawa T (2005) Adiabatic shear in chip formation with negative rake angle. Int J Mech Sci 47(9):1377-1392
35. Worthington B, Redford AH (1973) Chip curl and the action of the groove type chip former. Int J Mach Tool Des Res 13(4):257-270