A comparative study on performance of multilayer coated and uncoated carbide inserts when turning AISI D2 steel under dry environment

Measurement: Journal of the International Measurement Confederation

Volumn 46, Issue 8, 2013, Pages 2695-2704

  Sahoo, Ashok Kumar ^a   Sahoo, Bidyadhar ^b  

^a KIIT UNIVERSITY   (India)

^b INDIRA GANDHI INSTITUTE OF TECHNOLOGY   (India)

Author keywords

Economic analysis; Flank wear; Multilayer coated carbide; Regression; Surface roughness

Indexed keywords

ABRASION; COSTS; ECONOMIC ANALYSIS; MULTILAYERS; REGRESSION ANALYSIS; SURFACE ROUGHNESS; TRIBOLOGY; TURNING;

COATED CARBIDES; COMPARATIVE STUDIES; CUTTING CONDITIONS; DETERMINATION COEFFICIENTS; ECONOMICAL FEASIBILITY; FLANK WEAR; INDEPENDENT VARIABLES; REGRESSION;

TITANIUM NITRIDE;

EID: 84879137734     PISSN: 02632241     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.measurement.2013.04.024     Document Type: Article

References (26)

1. Recep Yigit, Erdal Celik, Fehim Findik, and Sakip Koksal Tool life performance of multilayer hard coatings produced by HTCVD for machining of nodular cast iron International Journal of Refractory Metals and Hard Materials 26 2008 514 524
2. V.P. Astakhov Tribology of Metal Cutting 2006 Elsevier London
3. W. Grzesik The role of coatings in controlling the cutting process when turning with coated indexable inserts Journal of Materials Processing Technology 79 1998 133 143
4. S.K. Khrais, and Y.J. Lin Wear mechanisms and tool performance of TiAlN PVD coated inserts during machining of AISI 4140 steel Wear 262 2007 64 69
5. R.F. Avila, A.M. Abrao, and G.C. Godoy The performance of TiN coated carbide tools when turning AISI 8620 steel Journal of Materials Processing Technology 179 2006 161 164
6. J. Rech Influence of cutting tool coatings on the tribological phenomena at the tool-chip interface in orthogonal dry turning Surface and Coatings Technology 200 2006 5132 5139
7. Y.L. Su, and W.H. Kao Tribological behavior and wear mechanisms of TiN/TiCN/TiN multilayer coatings Journal of Materials Engineering and Performance 7 1998 601 612
8. H. Scheerer, T.H. Hoche, E. Broszeit, B. Schramm, and E.C. Abele Effects of the chromium to aluminum content on the tribology in dry machining using (Cr, Al) N coated tools Surface and Coatings Technology 200 2005 203 207
9. Y. Sahin The effects of various multilayer ceramic coatings on the wear of carbide cutting tools when machining metal matrix composites Surface and Coatings Technology 199 2005 112 117
10. K. Tuffy, G. Byrne, and D. Dowling Determination of the optimum TiN coating thickness on WC inserts for machining carbon steels Journal of Materials Processing Technology 155-156 2004 1861 1866
11. F.A. Khalid A note on the comparison of microstructure and coating characteristics of hardmetal inserts Journal of Materials Processing Technology 122 2002 381 385
12. I. Ciftci Machining of austenitic stainless steels using CVD multi-layer coated cemented carbide tools Tribology International 39 2006 565 569
13. C.Y.H. Lim, S.C. Lim, and K.S. Lee Wear of TiC-coated carbide tools in dry turning Wear 225-229 1999 354 367
14. H. Gökkaya, and M. Nalbant The effects of cutting tool geometry and processing parameters on the surface roughness of AISI 1030 steel Materials and Design 28 2007 717 721
15. A.A. Popescu, I. Tudor, M. Balaceanu, V. Braic, M. Braic, R. Rapeanu, A. Tudose, Wear resistance evaluation of TiN coated cutting tools, in: Fifth General Conference of the Balkan Physical Union. Vrnjačka Banja, Serbia and Montenegro, August 25-29, 2003, pp. 2237-2240.
16. H. GÖ KKAYA, and M. Nalbant The effects of cutting tool coating on the surface roughness of AISI 1015 steel depending on cutting parameters Turkish Journal Engineering Environmental Science 30 2006 307 316
17. C.H.R. Vikram Kumar, P. Kesavan Nair, and B. Ramamoorthy Characterization of multilayer PVD nanocoatings deposited on tungsten carbide cutting tools' International Journal Advanced Manufacturing Technology 38 2007 622 629
18. R. Yigit, E. Celik, F. Findik, and S. Koksal Tool life performance of multilayer hard coatings produced by HTCVD for machining of nodular cast iron International Journal of Refractory Metals and Hard Materials 26 2008 514 524
19. A.K. Sahoo, and B.D. Sahoo Mathematical modeling and multi-response optimization using response surface methodology and Grey based Taguchi method: an experimental investigation International Journal of Experimental Design and Process Optimisation 2 3 2011 221 242
20. J. Wang The effect of multi-layer surface coatings of carbide inserts on the cutting forces in turning operations Journal of Materials Processing Technology 97 2000 114 119
21. H. Sert, A. Can, K. Habal, and F. Okay Wear behavior of PVD TiAlN, CVD TiN coated and Cermet cutting tools Tribology in Industry 27 2005 03 09
22. Süleyman Nes-eli, Süleyman YaldIz, and Erol Türkes Optimization of tool geometry parameters for turning operations based on the response surface methodology Measurement 44 2011 580 587
23. C. Leone, D. D'Addona, and R. Teti Tool wear modelling through regression analysis and intelligent methods for nickel base alloy machining CIRP Journal of Manufacturing Science and Technology 2011 10.1016/j.cirpj.2011.03.009
24. N. Mandal, B. Doloi, B. Mondal, and R. Das Optimization of flank wear using Zirconia Toughened Alumina (ZTA) cutting tool: Taguchi method and regression analysis Measurement 44 2011 2149 2155
25. M.C. Shaw Metal Cutting Principles 2005 Oxford University Press New York pp. 500-502
26. A.S. More, W. Jiang, W.D. Brown, and A.P. Malshe Tool wear and machining performance of cBN-TiN coated carbide inserts and PCBN compact inserts in turning AISI 4340 hardened steel Journal of Materials Processing Technology 180 2006 253 262