Coordinated capacity planning in two-stage thin-film-transistor liquid-crystal-display (TFT-LCD) production networks

Omega (United Kingdom)

Volumn 42, Issue 1, 2014, Pages 141-156

  Chen, Tzu Li ^a   Lin, James T ^b   Wu, Cheng Hung ^c  

^a FU JEN CATHOLIC UNIVERSITY   (Taiwan)

^b NATIONAL TSING HUA UNIVERSITY   (Taiwan)

^c NATIONAL TAIWAN UNIVERSITY   (Taiwan)

Author keywords

Capacity planning; Shadow price; TFT LCD production network

Indexed keywords

COSTS; EXPANSION; INTEGER PROGRAMMING; LIQUID CRYSTAL DISPLAYS; SENSITIVITY ANALYSIS; THIN FILM CIRCUITS; THIN FILM TRANSISTORS; THIN FILMS;

ALLOCATION DECISION; CAPACITY ALLOCATION; CAPACITY EXPANSION; CAPACITY PLANNING; DISPLAY INDUSTRY; PLANNING PROBLEM; PRODUCTION NETWORK; SHADOW PRICE; THIN FILM TRANSISTORS LIQUID CRYSTAL DISPLAY; THIN-FILM-TRANSISTOR LIQUID-CRYSTAL-DISPLAY PRODUCTION NETWORK;

PROFITABILITY;

EID: 84878879511     PISSN: 03050483     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.omega.2013.05.004     Document Type: Article

References (44)

1. Ahmed S. Semiconductor tool planning via multi-stage stochastic programming. In: Proceedings of the 2000 international conference on modeling and analysis of semiconductor manufacturing; 2002. p. 153-157.
2. Barahona F., Bermon S., Gunluk O., Hood S. Robust capacity planning in semiconductor manufacturing. Naval Research Logistics 2005, 52:459-468.
3. Bard J.F., Srinivasan K., Tirupati D. An optimization approach to capacity expansion in semiconductor manufacturing facilities. International Journal of Production Research 1999, 37(15):3359-3382.
4. Bermon S., Hood S.J. Capacity optimization planning system. Interface 1999, 29(5):31-50.
5. Bitran G.R., Yanasse H.H. Computational complexity of the capacitated lot size problem. Management Science 1982, 28(10):1174-1186.
6. Bok J.K., Lee H., Park H. Robust investment model for long-range capacity expansion of chemical processing networks under uncertain demand forecast scenarios. Computers and Chemical Engineering 1998, 22(7/8):1037-1049.
7. Bradley S.P., Hax A.C., Magnanti T.L. Applied mathematical programming 1977, Addison-Wesley, Reading, MA.
8. Cantamessa M, Capello C, Cordella G. System Life-Cycle Planning. In: Design of Flexible Production Systems, Springer-Verlag: Berlin, Heidelberg; 2009. p. 191-218.
9. Catay B., Erenguc S.S., Vakharia A.J. Tool capacity planning in semiconductor manufacturing. Computers and Operations Research 2003, 30:1349-1366.
10. Chen T.L., Lin J.T., Fang S.C. A shadow-price based heuristic for capacity planning of TFT-LCD manufacturing. Journal of Industrial and Management Optimization 2010, 6(1):209-239.
11. Christie R.M.E., Wu S.D. Semiconductor capacity planning: stochastic modeling and computational studies. IIE Transactions 2002, 34:131-143.
12. Chung S.H., Hsieh M.H. Long-term tool elimination planning for a wafer fab. Computers and Industrial Engineering 2008, 54:589-601.
13. Eppen G.D., Martin R.K., Schrage L. A scenario approach to capacity planning. Operations Research 1989, 37(4):517-527.
14. Fleischmann B., Ferber S., Henrich P. Strategic planning of BMW's global production network. Interfaces 2006, 36(3):194-208.
15. Garavelli A.C. Flexibility configurations for the supply chain management. International Journal of Production Economics 2003, 85:141-153.
16. Gatica G., Papageorgiou L.G., Shah N. Capacity planning under uncertainty for the pharmaceutical industry. Chemical Engineering Research & Design 2003, 81(6):665-678.
17. Geng N., Jiang Z., Feng C. Stochastic programming based capacity planning for semiconductor wafer fab with uncertain demand and capacity. European Journal of Operational Research 2009, 198(3):899-908.
18. Geng N., Jiang Z. A review on strategic capacity planning for the semiconductor manufacturing industry. International Journal of Production Research 2009, 47(13):3639-3655.
19. Grunow M., Günther H.O., Burdenik H., Alting L. Evolving production network structures. Annals of the CIRP 2007, 427-430.
20. Hood S.J., Bermon S., Barahona F. Capacity planning under demand uncertainty for semiconductor manufacturing. IEEE Transactions on Semiconductor Manufacturing 2003, 16(2):173-280.
21. Hsieh D. LCD demand, panels, substrates all move from large to larger. Display Devices 2006, 42:29-34.
22. Karabuk S., Wu S.D. Coordinating strategic capacity planning in the semiconductor industry. Operations Research 2003, 51(6):839-849.
23. Lanza G., Peters S. Integrated capacity planning over highly volatile horizons. CIRP Annals-Manufacturing Technology 2012, 61(1):395-398.
24. Levis A.A., Papageorgiou L.G. A hierarchical solution approach for multi-site capacity planning under uncertainty in the pharmaceutical industry. Computer and Chemical Engineering 2004, 28:707-725.
25. Liu S., Papageorgiou L.G. Multiobjective optimisation of production, distribution and capacity planning of global supply chains in the process industry. Omega 2013, 41(2):369-382.
26. Nascimento M.C.V., Rescende M.G.C., Toledo F.M.B. Grasp heuristic with path-relinking for the multi-plant capacitated lot sizing problem. European Journal of Operational Research 2010, 200(3):747-754.
27. Nickel S., Saldanha-da-Gama F., Ziegler H.P. A multi-stage stochastic supply network design problem with financial decisions and risk management. Omega 2012, 40(5):511-524.
28. Papageorgiou L.G., Rotstenin G.E., Shah N. Strategic supply chain optimization for the pharmaceutical industries. Industrial & Engineering Chemistry Research 2001, 40:275-286.
29. Rastogi A.P., Fowler J.W., Carlyle W.M., Araz O.M., Büke B. Supply network capacity planning for semiconductor manufacturing with uncertain demand and correlation in demand considerations. International Journal of Production Economics 2011, 134(2):322-332.
30. Sahinidis N.V., Grossmann I.E., Fornari R.E., Chathrathi M. Optimization model for long range planning in the chemical industry. Computer and Chemical Engineering 1989, 13(9):1049-1063.
31. Sambasivan M., Schmidt C. A Heuristic procedure for solving multi-plant, multi-item, multi-period capacitated lot sizing problem. Asia-Pacific Journal of Operational Research 2002, 19(1):87-105.
32. Sambasivan M., Yahya S. A Lagrangean-based heuristic procedure for solving multi-plant, multi-item, multi-period capacitated lot-sizing problem with inter-plant transfers. Computers and Operations Research 2005, 32(3):537-555.
33. Swaminathan J.M. Tool capacity planning for semiconductor fabrication facilities under demand uncertainty. European Journal of Operation Research 2000, 120:545-558.
34. Swaninathan J.M. Tool procurement planning for wafer fabrication facilities: a scenario-based approach. IIE Transactions 2002, 34:145-155.
35. Stray J., Fowler J.W., Carlyle W.M., Rastogi A.P. Enterprise-wide semiconductor manufacturing resource planning. IEEE Transactions on Semiconductor Manufacturing 2006, 19(2):259-268.
36. Wang K.J., Lin S.H. Capacity expansion and allocation for a semiconductor testing facility under constrained budget. Production Planning & Control 2002, 13(5):429-437.
37. Wang K.J., Hou T.C. Modeling and resolving the joint problem of capacity expansion and allocation with multiple resources and a limited budget in the semiconductor testing industry. International Journal of Production Research 2003, 41(14):3217-3235.
38. Wang K.J., Wang S.M., Yang S.J. A resource portfolio model for equipment investment and allocation of semiconductor testing industry. European Journal of Operational Research 2007, 179:390-403.
39. Wang S.M., Chen J.C., Wang K.J. Resource portfolio planning of make-to-stock products using a constraint programming-based genetic algorithm. Omega 2007, 35(2):237-246.
40. Wiendahl H.P., ElMaraghy H.A., Nyhuis P., Zäh M.F., Wiendahl H.H., Duffie N., et al. Changeable manufacturing-classification, design and operation. CIRP Annals-Manufacturing Technology 2007, 56(2):783-809.
41. Wu M.C., Hsiung Y., Hsu H.M. A tool planning approach considering cycle time constraints and demand uncertainty. International Journal of Advanced Manufacturing Technology 2005, 26(5/6):565-571.
42. Yilmaz P., Catay B. Strategic level three-stage production distribution planning with capacity expansion. Computers and Industrial Engineering 2006, 51:609-620.
43. Zhang Z., Zhang M.T., Niu S., Zheng L. Capacity planning with reconfigurable kits in semiconductor test manufacturing. International Journal of Production Research 2006, 44(13):2625-2644.
44. Zhang M.T., Niu S., Deng S., Zhang Z., Li Q., Zheng L. Hierarchical capacity planning with reconfigurable kits in global semiconductor assembly and test manufacturing. IEEE Transactions on Automation Science and Engineering 2007, 4(4):543-552.