Application of taguchi method for surface roughness and roundness error in drilling of AISI 316 stainless steel

Strojniski Vestnik/Journal of Mechanical Engineering

Volumn 58, Issue 3, 2012, Pages 165-174

  Çiçek, Adem ^a   Kivak, Turgay ^a   Samtas, Gürcan ^a  

^a DUZCE UNIVERSITY   (Turkey)

Author keywords

Cryogenic treatment; Drilling; Roundness error; Surface roughness; Taguchi method

Indexed keywords

AISI 316; AISI 316 STAINLESS STEEL; CONTROL FACTORS; CUTTING SPEED; DEEP CRYOGENIC TREATMENT; DRILLING PARAMETERS; FEED-RATES; HOLE QUALITY; MULTIPLE REGRESSION ANALYSIS; OPTIMAL CONTROLS; ORTHOGONAL ARRAY; PREDICTIVE EQUATIONS; ROUNDNESS ERROR; TAGUCHI; TAGUCHI TECHNIQUE; TWIST DRILLS;

AUSTENITIC STAINLESS STEEL; CRYOGENICS; DRILLING; REGRESSION ANALYSIS; TAGUCHI METHODS;

SURFACE ROUGHNESS;

EID: 84859583708     PISSN: 00392480     EISSN: None     Source Type: Journal    
DOI: 10.5545/sv-jme.2011.167     Document Type: Article

References (34)

1. Da Silva, F.J., Franco, S.D., Machado, A.R., Ezugwu, E.O., Souza Jr. A.M. (2006). Performance of cryogenically treated HSS tools. Wear, vol. 261, no. 5-6, p. 674-685, DOI:10.1016/j.wear.2006.01.017. (Pubitemid 44278999)
2. Young, A.Y.L., Seah, K.H.W., Rahman, M. (2006). Performance evaluation of cryogenically treated tungsten carbide tools in turning. International Journal of Machine Tools & Manufacture, vol. 46, no. 15, p. 2051-2056, DOI:10.1016/j.ijmachtools.2006.01.002. (Pubitemid 44442810)
3. Paulin, P. (1993). Frozen Gears. Gear Technology, vol. 10, p. 26-29. (Pubitemid 23625797)
4. Sreerama Reddy, T.V., Sornakumar, T., Venkatarama Reddy, M., Venkatram, R. (2009). Machinability of C45 steel with deep cryogenic treated tungsten carbide cutting tool inserts. International Journal of Refractory Metals & Hard Materials, vol. 27, no. 1, p. 181-185.
5. Benardos, P.G., Vosniakos, G.C. (2003). Predicting surface roughness in machining: a review. International Journal of Machine Tools & Manufacture, vol. 43, no. 8, p. 833-844, DOI:10.1016/S0890-6955(03)00059-2.
6. Danilevsky, V. (1987). Manufacturing Engineering. TMMOB Publishing, Ankara.
7. Boothroyd, G. (1981). Fundamentals of Metal Machining and Machine Tools. McGraw-Hill, New York.
8. Risbood, K.A., Dixit, U.S., Sahasrabudhe, A.D. (2003). Prediction of surface roughness and dimensional deviation by measuring cutting forces and vibrations in turning process. Journal of Materials Processing Technology, vol. 132, no. 1-3, p. 203-214, DOI:10.1016/ S0924-0136(02)00920-2. (Pubitemid 35433584)
9. Korkut, I., Kucuk, Y. (2010). Experimental Analysis of the Deviation from Circularity of Bored Hole Based on the Taguchi Method. Strojniški vestnik -Journal of Mechanical Engineering, vol. 56, no. 5, p. 340-346.
10. Lin, Y.C., Chen, Y.F., Wang, D.A., Lee, H.S. (2009). Optimization of machining parameters in magnetic force assisted EDM based on Taguchi method. Journal of Materials Processing Technology, vol. 209, no. 7, p. 3374-3383, DOI:10.1016/j.jmatprotec.2008.07.052.
11. Šibalija, T., Majstorovic, V., Sokovic, M. (2011). Taguchi-Based and Intelligent Optimisation of a Multi-Response Process Using Historical Data. Strojniški vestnik -Journal of Mechanical Engineering, vol. 57, no. 4, p. 357-365, DOI:10.5545/sv-jme.2010.061.
12. Unal, R., Dean, E.B. (1991). Taguchi approach to design optimization for quality and cost. An Overview Proceedings of the International Society of Parametric Analyst 13th Annual, p. 21-24.
13. Phadke, M.S. (1989). Quality Engineering Using Robust Design. Prentice-Hall, New Jersey.
14. Yang, J.L., Chen, J.C. (2001). A systematic approach for identifying optimum surface roughness performance in end-milling operations. Journal of Industrial Technology, vol. 17, no. 2, p. 1-8.
15. Bagci, E., Özcelik, B. (2006). Analysis of temperature changes on the twist drill under different drilling condition based on Taguchi method during dry drilling of Al 7075-T651. International Journal of Advanced Manufacturing Technology, vol. 29, no. 7-8, p. 629-636, DOI:10.1007/s00170-005- 2569-1. (Pubitemid 44000958)
16. Davim, J.P., Reis, P. (2003). Drilling carbon fiber reinforced plastic manufactured by autoclaveexperimental and statistical study. Materials and Design, vol. 24, no. 5, p. 315-324, DOI:10.1016/ S0261-3069(03)00062-1. (Pubitemid 36861827)
17. Furness, R.J., Wu, C.L., Ulsoy, A.G. (1996). Statistical analysis of the effects of feed, speed, and wear of hole quality in drilling. Journal of Manufacturing Science and Engineering, vol. 118, no. 3, p. 367-375, DOI:10.1115/1.2831038. (Pubitemid 126663806)
18. Tsao, C.C., Hocheng, H. (2008). Evaluation of thrust force and surface roughness in drilling composite material using Taguchi analysis and neural network. Journal of Materials Processing Technology, vol. 203, no. 1-3, p. 342-348, DOI:10.1016/j. jmatprotec.2006.04.126.
19. Zhang, J.Z., Chen, J.C., Kirby, E.D. (2007). Surface roughness optimization in an end-milling operation using the Taguchi design method. Journal of Materials Processing Technology, vol. 184, no. 1-3, p. 233-239, DOI:10.1016/j.jmatprotec.2006.11.029. (Pubitemid 46205257)
20. Nalbant, M., Gokkaya, H., Sur, G. (2007). Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials and Design, vol. 28, no. 4, p. 1379-1385, DOI:10.1016/j.matdes.2006. 01.008. (Pubitemid 44817462)
21. Kurt, M., Bagci, E., Kaynak, Y. (2009). Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes. International Journal of Advanced Manufacturing Technology, vol. 40, no. 5-6, p. 458-469, DOI:10.1007/s00170-007- 1368-2.
22. Firouzdor, V., Nejati, E., Khomamizadeh, F. (2008). Effect of deep cryogenic treatment on wear resistance and tool life of M2 HSS drill. Journal of Materials Processing Technology, vol. 206, no. 1-3, p. 467-472, DOI:10.1016/j.jmatprotec.2007.12.072.
23. Huang, J.Y., Zhu, Y.T., Liao, X.Z., Beyerlein, I.J., Bourke, M.A., Mitchell, T.E. (2003). Microstructure of Cryogenic Treated M2 Tool Steel. Materials Science and Engineering: A, vol. 339, no. 1-2, p. 241-244, DOI: 10.1016/S0921-5093(02)00165-X. (Pubitemid 36175079)
24. Dhar, N.R., Kamruzzaman, M., Ahmed, M. (2006). Effect of minimum quantity lubrication (MQL) on tool wear and surface roughness in turning AISI-4340 steel. Journal of Materials Processing Technology, vol. 172, no. 2, p. 299-304, DOI:10.1016/j. jmatprotec.2005.09.022. (Pubitemid 43227341)
25. Xavior, M.A., Adithan, M. (2009). Determining the influence of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel. Journal of Materials Processing Technology, vol. 209, no. 2, p. 900-909, DOI:10.1016/j. jmatprotec.2008.02.068.
26. Mohan Lal, D., Renganarayanan, S., Kalanidhi, A. (2001). Cryogenic treatment to augment wear resistance of tool and die steels. Cryogenics, vol. 41, no. 3, p. 149-155, DOI:10.1016/S0011-2275(01)00065-0. (Pubitemid 32704898)
27. Mohammed, T.H. (2001). Hole quality in deep hole drilling. Materials and Manufacturing Processes, vol. 16, no. 2, p. 147-164, DOI:10.1081/AMP-100104297. (Pubitemid 32732431)
28. Trent, E.M. (1989). Metal cutting. Butterworth-Heinemann, United Kingdom.
29. Pinar, A.M., Güllü, A. (2010). Optimization of numerical controlled hydraulic driven positioning system via Taguchi method. Journal of Faculty Engineering Architectural Gazi University, vol. 25, no. 1, p. 93-100.
30. Taguchi, G., Elsayed, E.A., Hsiang, T. (1989). Quality engineering in production systems. McGraw-Hill, New York.
31. Savaskan, M., Taptik, Y., Ürgen, M. (2004). Performance optimization of drill bits using design of experiments. Journal of ITU, vol. 3, no. 6, p. 117-128.
32. Motorcu, A.R. (2010). The Optimization of Machining Parameters Using the Taguchi Method for Surface Roughness of AISI 8660 Hardened Alloy Steel. Strojniški vestnik -Journal of Mechanical Engineering, vol. 56, no. 6, p. 391-401.
33. Ranjit, K.R. (1990). A primer on the Taguchi method, competitive manufacturing series. Van Nostrand Reinhold, New York.
34. Liu, Y.T., Chang, W.C., Yamagata, Y.A. (2010). A Study on optimal compensation cutting for an aspheric surface using the taguchi method. CIRP Journal of Manufacturing Science and Technology, vol. 3, no. 1, p. 40-48, DOI:10.1016/j.cirpj.2010.03.001.