Fabrication and properties of plasma-sprayed Al 2O 3/ZrO 2 composite coatings

Journal of Thermal Spray Technology

Volumn 20, Issue 6, 2011, Pages 1259-1268

  Dejang, N ^a   Limpichaipanit, A ^a   Watcharapasorn, A ^a   Wirojanupatump, S ^a   Niranatlumpong, P ^b   Jiansirisomboon, S ^a  

^a CHIANG MAI UNIVERSITY   (Thailand)

^b NATIONAL METAL AND MATERIALS TECHNOLOGY CENTER   (Thailand)

Author keywords

Al 2O 3 ZrO 2 coating; Mechanical properties; Nanocomposite; Plasma spray; Wear behavior

Indexed keywords

ATMOSPHERIC PLASMA SPRAYING; FRICTION COEFFICIENTS; MICROSTRUCTURAL INVESTIGATION; MILD STEEL SUBSTRATES; NANO-SIZED; PLASMA SPRAY; PROPERTIES OF COATINGS; WEAR BEHAVIOR; WEAR BEHAVIORS; WEAR RATES;

ALUMINUM; CARBON STEEL; FRACTURE; FRACTURE TOUGHNESS; FRICTION; MECHANICAL PROPERTIES; NANOCOMPOSITES; PLASMA JETS; PLASMA SPRAYING; PLASMAS; WEAR OF MATERIALS; ZIRCONIUM ALLOYS;

COMPOSITE COATINGS;

EID: 84855679339     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-011-9672-7     Document Type: Review

References (42)

1. L. Pawlowski, The Science and Engineering of Thermal Spray Coatings, 2nd ed., John Wiley & Sons, New York, 2008
2. R. McPherson, Formation of Metastable Phases in Flame and Plasma Prepared Alumina, J. Mater. Sci., 1973, 8, p 851-858
3. R. McPherson, On the Formation of Thermally Sprayed Alumina Coatings, J. Mater. Sci., 1980, 15, p 3141-3149 (Pubitemid 11467665)
4. 3 Coatings Under Severe Wear Conditions, Wear, 2000, 237, p 197-204 (Pubitemid 30221867)
5. 3 coatings, J. Eur. Ceram. Soc., 2008, 28, p 1143-1148
6. A. Abdel-Samad, A.M.M. El-Bahloul, E. Lugscheider, and S.A. Rassoul, A Comparative Study on Thermally Sprayed Alumina Based Ceramic Coatings, J. Mater. Sci., 2000, 35, p 3127-3130
7. 2, J. Therm. Spray Technol., 2005, 14(3), p 397-404 (Pubitemid 41622668)
8. 2 Addition, Surf. Coat. Technol., 2010, 204, p 1651-1657
9. Y. Wang, S. Jiang, M. Wang, S. Wang, T.D. Xiao, and P.R. Strutt, Abrasive Wear Characteristics of Plasma Sprayed Nanostruc-tured Alumina/Titania Coatings, Wear, 2000, 237, p 176-185 (Pubitemid 30221865)
10. 2 Coatings, Mater. Sci. Eng., 2003, A346(1-2), p 237-245 (Pubitemid 36211407)
11. 2, Acta Metall., 1986, 34(10), p 1885-1891
12. 2 Plasma Deposits, Ceram. Int., 2003, 29, p 527-532
13. J. Chevalier, A.H. De Aza, G. Fantozzi, M. Schehl, and R. Tor-recillas, Extending the Lifetime of Ceramic Orthopedic Implants, Adv. Mater., 2000, 12(21), p 1619-1621 (Pubitemid 32032843)
14. J. Chevalier, S. Deville, G. Fantozzi, J.F. Bartolome, C. Pechar-roman, J.S. Moya, L.A. Diaz, and R. Torrecillas, Nanostructured Ceramic Oxides with a Slow Crack Growth Resistance Close to Covalent Materials, Nano Lett., 2005, 5(7), p 1297-1301
15. J.O. Berghaus, J.G. Legoux, C. Moreau, F. Tarasi, and T. Chraska, Mechanical and Thermal Transport Properties of Suspension Thermal-Sprayed Alumina-Zirconia Composite Coatings, J. Therm. Spray Technol., 2008, 17(1), p 91-104
16. E.H. Jordan, L. Xie, X. Ma, M. Gell, N.P. Padture, B. Cetegen, A. Ozturk, J. Roth, T.D. Xiao, and P.E.C. Bryant, Superior Thermal Barrier Coatings using Solution Precursor Plasma Spray, J. Therm. Spray Technol., 2004, 13(1), p 57-65
17. 2 Composite Coatings, J. Therm. Spray Technol., 2009, 18(3), p 421-426
18. B. Lianga, H. Liao, C. Ding, and C. Coddet, Nanostructured Zirconia-30 vol.% Alumina Composite Coatings Deposited by Atmospheric Plasma Spraying, Thin Solid Films, 2005, 484, p 225-231 (Pubitemid 40760993)
19. 2 Coatings Plasma Sprayed with Nanopowders, Metall. Mater. Trans., 2006, 37A, p 1851-1861 (Pubitemid 43923271)
20. 3 Based Cermet Coatings, Wear, 1999, 230, p 70-77 (Pubitemid 29388825)
21. 2 Plasma Sprayed Coatings Derived from Nanocrystalline Powders, Acta Mater., 2002, 50, p 1141-1152 (Pubitemid 34187503)
22. 3 System, Acta Mater., 2006, 54, p 4913-4920 (Pubitemid 44441959)
23. F. Cardarelli, Materials Handbook: A Concise Desktop Reference, 2nd ed., Springer, Germany, 2008
24. 4-SiC Composite Systems, J. Am. Ceram. Soc., 1973, 56, p 445-448
25. B. Normand, V. Fervel, C. Coddet, and V. Nikitine, Tribological Properties of Plasma Sprayed Alumina-Titania Coatings: Role and Control of the Microstructure, Surf. Coat. Technol., 2000, 123, p 278-287 (Pubitemid 30244776)
26. C.B. Carter and M.G. Norton, Ceramic Materials: Science and Engineering, Springer, Germany, 2007
27. K. Ramachandran, V. Selvarajan, P.V. Ananthapadmanabhan, and K.P. Sreekumar, Microstructure, Adhesion, Microhardness, Abrasive Wear Resistance and Electrical Resistivity of the Plasma Sprayed Alumina and Alumina-Titania Coatings, Thin Solid Films, 1998, 315, p 144-152 (Pubitemid 128427313)
28. P.Y. Pekshev and I.G. Murzin, Modelling of Porosity of Plasma Sprayed Materials, Surf. Coat. Technol., 1993, 56, p 199-208 (Pubitemid 23641077)
29. 2 Nanocomposite, Part I: Powder Synthesis and Transformation Behavior During Fracture, Composites A, 2007, 38, p 124-131 (Pubitemid 44792484)
30. T. Ohji, Y.K. Jeong, Y.H. Choa, and K. Niihara, Strengthening and Toughening Mechanisms of Ceramic Nanocomposites, J. Am. Ceram. Soc., 1998, 81(6), p 1453-1460 (Pubitemid 128577124)
31. 2 Ceramics, Wear, 2007, 210, p 178-187
32. M. Gell, E.H. Jordan, Y.H. Sohn, D. Goberman, L. Shaw, and T.D. Xiao, Development and Implementation of Plasma Sprayed Nanostructured Ceramic Coatings, Surf. Coat. Technol., 2001, 146-147, p 48-54 (Pubitemid 34021164)
33. 2 Powders: An Enhanced Wear Performance, J. Therm. Spray Technol., 2007, 16(5-6), p 866-872 (Pubitemid 350284169)
34. 2 Composites, J. Am. Ceram. Soc., 1982, 65(12), p 610-614
35. P.F. Becher, Microstructural Design of Toughened Ceramics, J. Am. Ceram. Soc., 1991, 74(2), p 255-269
36. R. Lakshminarayanan, D.K. Shetty, and R.A. Cutler, Toughening of Layered Ceramic Composites with Residual Surface Compression, J. Am. Ceram. Soc., 1996, 79, p 79-87 (Pubitemid 126548399)
37. W.H. Tuan and R.Z. Chen, Interactions Between Toughening Mechanisms-Transformation Toughening vs. Plastic Deformation, J. Mater. Res., 2002, 17, p 2921-2928
38. H. Richard, J. Hannink, P.M. Kelly, and B.C. Muddle, Transformation Toughening in Zirconia-Containing Ceramics, J. Am. Ceram. Soc., 2000, 83(3), p 461-487 (Pubitemid 30563941)
39. 3, J. Eur. Ceram. Soc., 2004, 24, p 833-840 (Pubitemid 37425383)
40. Y. Wang, Nano- and Submicron-structured Sulfide Self-Lubricating Coatings Produced by Thermal Spraying, Tribol. Lett., 2004, 17(2), p 165-168 (Pubitemid 38865463)
41. H.-S. Ahn, J.Y. Kim, and D.S. Lim, Tribological Behaviour of Plasma-Sprayed Zirconia Coatings, Wear, 1997, 203-204, p 77-87 (Pubitemid 127428397)
42. 00 -Titanium alloy Studied by In Situ X-ray Diffraction, Mater. Chem. Phys., 2008, 112, p 213-217