Mechanical and thermal transport properties of suspension thermal-sprayed alumina-zirconia composite coatings

Journal of Thermal Spray Technology

Volumn 17, Issue 1, 2008, Pages 91-104

  Oberste Berghaus, Jörg ^a   Legoux, Jean Gabriel ^a   Moreau, Christian ^a   Tarasi, Fariba ^b   Chráska, Tomas ^c  

^a NATIONAL RESEARCH COUNCIL CANADA   (Canada)

^b Civil and Environmental Engineering   (Canada)

^c INSTITUTE OF PLASMA PHYSICS   (Czech Republic)

Author keywords

Abrasive and erosive wear; Nanocrystalline composites; Solution precursor TS

Indexed keywords

ABRASION; ALUMINA; MECHANICAL PROPERTIES; NANOCRYSTALLINE MATERIALS; THERMAL SPRAYING; THERMODYNAMIC PROPERTIES; ZIRCONIA;

EROSIVE WEAR; NANOCRYSTALLINE COMPOSITES; THERMAL TRANSPORT PROPERTIES;

COMPOSITE COATINGS;

EID: 40549102243     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-007-9146-0     Document Type: Review

References (43)

1. 1. S. Deb B.V. Radhakrishna Bhat 2000 Optimization of Processing Parameters for making Alumina-Partially Stabilized Zirconia Laminated Composites Bull. Mater. Sci. 23 2 109 117 10.1007/BF02706551 1:CAS:528:DC%2BD3cXisVSjsbg%3D S. Deb, and B.V. Radhakrishna Bhat, Optimization of Processing Parameters for making Alumina-Partially Stabilized Zirconia Laminated Composites, Bull. Mater. Sci., 2000, 23 (2), p 109-117
2. 2. D.J. Green P.Z. Cai F.L. Messing 1999 Residual Stresses in Alumina-Zirconia Laminates J. Euro. Ceram. Soc. 19 13/14 2511 2517 10.1016/S0955-2219(99)00103-X 1:CAS:528:DyaK1MXmsleru7g%3D D.J. Green, P.Z. Cai, and F.L. Messing, Residual Stresses in Alumina-Zirconia Laminates, J. Euro. Ceram. Soc., 1999, 19 (13/14), p 2511-2517
3. 3. A. Dakskobler T. Kosmac 2004 The Preparation and Properties of Al 2 O 3-ZrO 2 Composites with Corrugated Microstructures J. Euro. Ceram. Soc. 24 12 3351 3357 10.1016/j.jeurceramsoc.2003.10.026 1:CAS:528:DC%2BD2cXjtlykt70%3D A. Dakskobler, and T. Kosmac, The Preparation and Properties of Al 2 O 3-ZrO 2 Composites with Corrugated Microstructures, J. Euro. Ceram. Soc., 2004, 24 (12), p 3351-3357
4. 4. M. Jimenez-Melendo F. Gutierrez-Mora A. Dominguez-Rodriguez 2000 Effect of Layer Interfaces on the High-Temperature Mechanical Properties of Alumina/Zirconia Laminate Composites Acta Mater. 48 18-19 4715 4720 10.1016/S1359-6454(00)00262-7 1:CAS:528:DC%2BD3cXotlaktbc%3D M. Jimenez-Melendo, F. Gutierrez-Mora, and A. Dominguez-Rodriguez, Effect of Layer Interfaces on the High-Temperature Mechanical Properties of Alumina/Zirconia Laminate Composites, Acta Mater., 2000, 48 (18-19), p 4715-4720
5. 5. H.M. Chan 1997 Layered Ceramics: Processing and Mechanical Behavior Annu. Rev. Mater. Sci. 27 249 282 10.1146/annurev.matsci.27.1.249 1:CAS:528:DyaK2sXlt1CiurY%3D H.M. Chan, Layered Ceramics: Processing and Mechanical Behavior, Annu. Rev. Mater. Sci., 1997, 27, p 249-282
6. 6. V. Teixeira A. Monteiro J. Duarte A. Portinha 2002 Deposition of Composite and Nanolaminate Ceramic Coatings by Sputtering Vacuum 67 477 483 10.1016/S0042-207X(02)00235-X 1:CAS:528:DC%2BD38XnsVektbY%3D V. Teixeira, A. Monteiro, J. Duarte, and A. Portinha, Deposition of Composite and Nanolaminate Ceramic Coatings by Sputtering, Vacuum, 2002, 67, p 477-483
7. 7. K.S. Ravichadran K. An 1999 Thermal Conductivity of Plasma-sprayed Monolithic and Multilayer Coatings of Alumina and Yttria-Stabilized Zirconia J. Am. Ceram. Soc. 82 3 673 682 10.1111/j.1151-2916.1999.tb01816.x K.S. Ravichadran, and K. An, Thermal Conductivity of Plasma-sprayed Monolithic and Multilayer Coatings of Alumina and Yttria-stabilized Zirconia. J. Am. Ceram. Soc, 1999, 82 (3), p 673-682
8. 8. S. Sharafat A. Kobayashi Y. Chen N.M. Ghoniem 2002 Plasma Spraying of Microcomposite Thermal Barrier Coatings Vacuum 65 415 425 10.1016/S0042-207X(01)00451-1 1:CAS:528:DC%2BD38XjvVartrY%3D S. Sharafat, A. Kobayashi, Y. Chen, and N.M. Ghoniem, Plasma Spraying of Microcomposite Thermal Barrier Coatings, Vacuum, 2002, 65, p 415-425
9. 9. T. Kuroda A. Kobayashi 2004 Adhesion Characteristics of Zirconia-Alumina Composite Coatings by Gas Tunnel Type Plasma Spraying Vacuum 73 635 641 10.1016/j.vacuum.2003.12.105 1:CAS:528:DC%2BD2cXisFymu74%3D T. Kuroda, and A. Kobayashi, Adhesion Characteristics of Zirconia-Alumina Composite Coatings by Gas Tunnel Type Plasma Spraying, Vacuum, 2004, 73, p 635-641
10. 10. A. Kobayashi, Formation of TiN-Al 2 O 2-ZrO 2 Composite Coatings by Gas Tunnel Type Plasma Spraying, Thermal Spray Connects: Explore its Surface Potential, C. Berndt and E. Lugscheider, Eds., May 2-4, 2005 (Basel, Switzerland), ASM International, 2005
11. 11. X. Zhou V. Shukla W.R. Cannon B.H. Kear 2003 Metastable Phase Formation in Plasma-Sprayed ZrO 2 (Y 2 O 3)-Al 2 O 3 J. Am. Ceram. Soc. 86 8 1415 1420 1:CAS:528:DC%2BD3sXmt1Git7c%3D 10.1111/j.1151-2916.2003.tb03485.x X. Zhou, V. Shukla, W.R. Cannon, and B.H. Kear, Metastable Phase Formation in Plasma-Sprayed ZrO 2 (Y 2 O 3)-Al 2 O 3, J. Am. Ceram. Soc., 2003, 86 (8), p 1415-1420
12. 12. H.-J. Kim Y.J. Kim 1999 Amorphous Phase Formation of the Pseudo-Binary Al 2 O 3-ZrO 2 Alloy during Plasma Spray Processing J. Mater. Sci. 34 29 33 10.1023/A:1004492919174 1:CAS:528:DyaK1MXhvVygt70%3D H.-J. Kim, and Y.J. Kim, Amorphous Phase Formation of the Pseudo-Binary Al 2 O 3-ZrO 2 Alloy during Plasma Spray Processing, J. Mater. Sci., 1999, 34, p 29-33
13. 13. S. Sodeoka, M. Suzuki, and T. Inoue, Mechanical Properties of Plasma Sprayed Alumina-Zirconia Nano-Composite Films, Thermal Spray: Building on 100 Years of Success, B. Marple, M. Hyland, Y.-C. Lau, R. Lim, and J. Voyer, Eds., May 15-18, 2006 (Seattle, USA), ASM International, 2006
14. 14. S. Sodeoka, M. Suzuki, and T. Inoe, Thermal and Mechanical Properties of Alumina-Zirconia Nano-Composite Coatings, Thermal Spray Solutions: Advances in Technology and Application, ASM International, May 10-12, 2004 (Osaka, Japan), ASM International, 2004
15. 15. T. Chraska, K. Neufuss, J. Dubský, J. Nohava, and J. Oberste Berghaus, Plasma Spraying of a Novel Material with Amorphous and Nanocrystalline Microstructure, Thermal Spray Connects: Explore its Surface Potential, C. Berndt and E. Lugsheider, Eds., May 2-4, 2005 (Basel, Switzerland), ASM International, 2005
16. 16. S. Deville J. Chevalier G. Fantozzi J.-F. Bartolomé J. Rquena J.S. Moya R. Torrecillas L.A. Díaz 2003 Low-Temperature Ageing of Zirconia-Toughened Alumina Ceramics and its Implication in Biomedical Implants J. Euro. Ceramic Soc. 23 2975 2982 10.1016/S0955-2219(03)00313-3 1:CAS:528:DC%2BD3sXms1Smu7Y%3D S. Deville, J. Chevalier, G. Fantozzi, J.-F. Bartolomé, J. Rquena, J.S. Moya, R. Torrecillas, and L.A. Díaz, Low-Temperature Ageing of Zirconia-Toughened Alumina Ceramics and its Implication in Biomedical Implants, J. Euro. Ceramic Soc., 2003, 23, p 2975-2982
17. 17. J. Karthikeyan C.C. Berndt S. Reddy J.-Y. Wnag A.H. King H. Hermann 1998 Nanomaterial Deposits Formed by DC Plasma Spraying of Liquid Feedstocks J. Am. Ceram. Soc. 81 1 121 128 1:CAS:528:DyaK1cXovVeltQ%3D%3D 10.1111/j.1151-2916.1998.tb02303.x J. Karthikeyan, C.C. Berndt, S. Reddy, J.-Y. Wnag, A.H. King, and H. Hermann, Nanomaterial Deposits Formed by DC Plasma Spraying of Liquid Feedstocks, J. Am. Ceram. Soc., 1998, 81 (1), p 121-128
18. 18. E.H. Jordan L. Xie X. Ma M. Gell N.P. Padture B. Cetegen A. Ozturk J. Roth T.D. Xiao P.E.C Bryant 2004 Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray J. Therm. Spray Technol. 13 1 57 65 1:CAS:528:DC%2BD2cXjtFKns7w%3D 10.1007/s11666-004-0050-6 E.H. Jordan, L. Xie, X. Ma, M. Gell, N.P. Padture, B. Cetegen, A. Ozturk, J. Roth, T.D. Xiao, and P.E.C Bryant, Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray, J. Therm. Spray Technol., 2004, 13 (1), p 57-65
19. 19. B.G. Ravi, S. Sampath, R. Gambino, P.S. Devi, and J.B. Parise, Plasma Spray Synthesis from Precursors: Progress, Issues and Considerations, Thermal Spray: Building on 100 Years of Success, B. Marple, M. Hyland, Y.-C. Lau, R. Lim, and J. Voyer, Eds., May 15-18, 2006 (Seattle, USA), ASM International, 2006
20. 20. P. Bazdell S. Kuroda 2000 Plasma Spraying of Submicron Ceramic Suspensions Using a Continuous Ink Jet Printer Surf. Coat. Technol. 123 239 246 10.1016/S0257-8972(99)00440-5 P. Bazdell, and S. Kuroda, Plasma Spraying of Submicron Ceramic Suspensions Using a Continuous Ink Jet Printer, Surf. Coat. Technol., 2000, 123, p 239-246
21. 21. P. Fauchais 2004 Understanding Plasma Spraying J. Phys. D: Appl. Phys. 27 R86 R108 10.1088/0022-3727/37/9/R02 1:CAS:528:DC%2BD2cXktFemt7s%3D P. Fauchais, Understanding Plasma Spraying, J. Phys. D: Appl. Phys., 2004, 27, p R86-R108
22. 22. R. Siegert, J.-E. Döring, J.-L. Marqués, R. Vaßen, D. Sebold, and D. Stöver, Influence of the Injection Parameters on the Suspension Plasma Spraying Coating Properties, Thermal Spray Connects: Explore Its Surface Potential, C. Berndt and E. Lugsheider, Eds., May 2-4, 2005, (Basel, Switzerland), ASM International, 2005
23. 23. C. Delbos, J. Fazilleau, V. Rat, J.-F. Coudert, P. Fauchais, and L. Bianchi, Finely Structured Ceramic Coatings Elaborated by Liquid Suspension Injection in a DC Plasma Jet, Thermal Spray Solutions: Advances in Technology and Application, ASM International, May 10-12, 2004 (Osaka, Japan), ASM International, 2004
24. 24. J. Oberste Berghaus, S. Bouaricha, J.-G. Legoux, and C. Moreau, Suspension Plasma Spraying of Nanoceramics Using an Axial Injection Torch, Thermal Spray Connects: Explore its Surface Potential, C. Berndt and E. Lugsheider, Eds., May 2-4, 2005, (Basel, Switzerland), ASM International, 2005
25. 25. A.L. Vasiliev N.P. Padture X. Ma 2006 Coatings of Metastable Ceramics Deposited by Solution-Precursor Plasma Spray: I. Binary ZrO 2-Al 2 O 3 System Acta Mater. 54 4913 4920 10.1016/j.actamat.2006.06.025 1:CAS:528:DC%2BD28XhtVWrtbjE A.L. Vasiliev, N.P. Padture, and X. Ma, Coatings of Metastable Ceramics Deposited by Solution-Precursor Plasma Spray: I. Binary ZrO 2-Al 2 O 3 System, Acta Mater., 2006, 54, p 4913-4920
26. 26. J. Oberste Berghaus, S. Bouaricha, J.-G. Legoux, and C. Moreau, Injection Conditions and In-Flight Particle States in Suspension Plasma Spraying of Alumina and Zirconia Nano-Ceramics, Thermal Spray Connects: Explore its Surface Potential, C. Berndt and E. Lugsheider, Eds., May 2-4, 2005 (Basel, Switzerland), ASM International, 2005
27. 27. G.R. Anstis P. Chantikul B.R. Lawn D.B. Marshall 1981 A Critical Evaluation of Indentation Techniques for Measuring Fracture Toughness. I. Direct Crack Measurements J. Am. Ceram. Soc. 64 9 533 538 10.1111/j.1151-2916.1981.tb10320.x 1:CAS:528:DyaL38XhtVKntw%3D%3D G.R. Anstis, P. Chantikul, B.R. Lawn, and D.B. Marshall, A Critical Evaluation of Indentation Techniques for Measuring Fracture Toughness. I. Direct Crack Measurements, J. Am. Ceram. Soc., 1981, 64 (9), p 533-538
28. 28. “Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus,” G 65-91, Annual Book of ASTM Standards, ASTM, 1993, p 363-368
29. 29. “Standard Practice for Conducting Erosion Tests by Solid Particle Impingement Using Gas Jets,” G 75-89, Annual Book of ASTM Standards, ASTM, 1989, p 305-309
30. 30. A.S. Houlbert P. Cielo C. Moreau M. Lamontagne 1994 Measurement of Thermal Diffusivity and anisotropy of Plasma-Sprayed Coatings Int. J. Thermophys. 15 3 525 546 10.1007/BF01563712 1:CAS:528:DyaK2cXltFGju7Y%3D A.S. Houlbert, P. Cielo, C. Moreau, and M. Lamontagne, Measurement of Thermal Diffusivity and anisotropy of Plasma-Sprayed Coatings, Int. J. Thermophys., 1994, 15 (3), p 525-546
31. 31. B.D. Cullity 1978 Elements of X-Ray Diffraction 2 Addison-Wesley Publ. Co Massachusetts Cullity B.D. Elements of X-Ray Diffraction, 2nd ed Addison-Wesley Publ. Co., Massachusetts, 1978
32. 32. R.W. Trice K.T. Faber 2000 Role of Lamellae Morphology on the Microstructural Development and Mechanical Properties of Small-Particle Plasma-Sprayed Alumina J. Am. Ceram. Soc. 83 4 889 896 1:CAS:528:DC%2BD3cXis1Wku74%3D 10.1111/j.1151-2916.2000.tb01290.x R.W. Trice, and K.T. Faber, Role of Lamellae Morphology on the Microstructural Development and Mechanical Properties of Small-Particle Plasma-Sprayed Alumina, J. Am. Ceram. Soc., 2000, 83 (4), p 889-896
33. 33. J. Oberste Berghaus, S. Bouaricha, J.-G. Legoux, C. Moreau, R. Hui, and D. Gosh, Suspension Plasma Spraying of Intermediate Temperature SOFC Components using an Axial Injection DC Torch, Materials Science Forum, Vols. 539-543, Trans Tech Publications, March 2007
34. 34. A. Killinger M. Hyhn R. Gadow 2006 High-Velocity Suspension Flame Spraying, A New Approach for Spraying Nanoparticles with Hypersonic Speed Surf. Coat. Technol. 201 1922 1929 10.1016/j.surfcoat.2006.04.034 1:CAS:528:DC%2BD28XpslSntbk%3D A. Killinger, M. Hyhn, and R. Gadow, High-Velocity Suspension Flame Spraying, A New Approach for Spraying Nanoparticles with Hypersonic Speed, Surf. Coat. Technol., 2006, 201, p 1922-1929
35. 35. C. Delbos, J. Fazilleau, V. Rat, J.-F. Coudert, P. Fauchais, and L. Bianchi, Influence of Powder Size Distribution and Heat Flux on Yttria Stabilized Coatings Elaborated by Liquid Suspension Injection in DC Plasma Jet, Thermal Spray Connects: Explore its Surface Potential, C. Berndt and E. Lugsheider, Eds., May 2-4, 2005, (Basel, Switzerland), ASM International, 2005
36. 36. A. Ozturk B.M. Cetegen 2004 Modeling of Plasma Assisted Formation of Precipitates in Zirconium Containing Liquid Precursor Droplets Mater. Sci. Eng. A 384 331 351 A. Ozturk, and B.M. Cetegen, Modeling of Plasma Assisted Formation of Precipitates in Zirconium Containing Liquid Precursor Droplets, Mater. Sci. Eng. A, 2004, 384, p 331-351
37. 37. G. Barbezat, A.R. Nicoll, and A. Sickinger, Abrasion, Erosion and Scuffing Resistance of Carbide and Oxide Ceramic Thermal Sprayed Coatings for Different Applications, Wear, 1993, 162-164 (pt. A), p 529-537
38. 38. A.A. Abdel-Samad A.M.M. El-Bahloul S.A. Rassoul E. Lugscheider 2000 A Comparative Study on Thermally Sprayed Alumina Based Ceramic Coatings J. Mater. Sci. 35 12 3127 3130 10.1023/A:1004824104162 1:CAS:528:DC%2BD3cXks1Ohsbs%3D A.A. Abdel-Samad, A.M.M. El-Bahloul, S.A. Rassoul, and E. Lugscheider, A Comparative Study on Thermally Sprayed Alumina Based Ceramic Coatings, J. Mater. Sci., 2000, 35 (12), p 3127-3130
39. 39. H.X. Zhao H. Goto M. Matsumura T. Takahashi M. Yamamoto 1999 Slurry Erosion of Plasma-sprayed Ceramic Coatings Surf. Coat. Technol. 115 2-3 123 131 10.1016/S0257-8972(99)00164-4 1:CAS:528:DyaK1MXksFagsb8%3D H.X. Zhao, H. Goto, M. Matsumura, T. Takahashi, and M. Yamamoto, Slurry Erosion of Plasma-sprayed Ceramic Coatings, Surf. Coat. Technol., 1999, 115 (2-3), p 123-131
40. 40. N. Claussen, Fracture Toughness of Al 2 O 3 with an Unstabilized ZrO 2 Dispersed Phase, J. Am. Ceram. Soc., 1976, 59 (9), p 49
41. 41. W.H. Tuan R.Z. Chen T.C. Wang C.H. Cheng P.S. Kuo 2002 Mechanical Properties of Al 2 O 3 /ZrO 2 Composites J. Euro. Ceram. Soc. 22 16 2827 2833 10.1016/S0955-2219(02)00043-2 1:CAS:528:DC%2BD38XnvVertrg%3D W.H. Tuan, R.Z. Chen, T.C. Wang, C.H. Cheng, and P.S. Kuo, Mechanical Properties of Al 2 O 3 /ZrO 2 Composites, J. Euro. Ceram. Soc., 2002, 22 (16), p 2827-2833
42. 42. Y.J. Su H. Wang W.D. Porter A.R.A. Lopez K.T. Faber 2001 Thermal Conductivity and Phase Evolution of Plasma-sprayed Multilayer Coatings J. Mater. Sci. 36 14 3511 3518 10.1023/A:1017932617123 1:CAS:528:DC%2BD3MXmsFGqtL0%3D Y.J. Su, H. Wang, W.D. Porter, A.R.A. Lopez, and K.T. Faber, Thermal Conductivity and Phase Evolution of Plasma-sprayed Multilayer Coatings, J. Mater. Sci., 2001, 36 (14), p 3511-3518
43. 43. S. Raghavan H. Wang R.B. Dinwiddie W.D. Porter M.J. Mayo 1998 The Effect of Grain Size, Porosity and Yttria Content on the Thermal Conductivity of Nanocrystalline Zirconia Scripta Mater. 39 8 1119 1125 10.1016/S1359-6462(98)00290-5 1:CAS:528:DyaK1cXmtF2ntL0%3D S. Raghavan, H. Wang, R.B. Dinwiddie, W.D. Porter, and M.J. Mayo, The Effect of Grain Size, Porosity and Yttria Content on the Thermal Conductivity of Nanocrystalline Zirconia, Scripta Mater., 1998, 39 (8), p 1119-1125