Recent progress in corrosion protection of magnesium alloys by organic coatings

Progress in Organic Coatings

Volumn 73, Issue 2-3, 2012, Pages 129-141

  Hu, Rong Gang ^a   Zhang, Su ^a   Bu, Jun Fu ^a   Lin, Chang Jian ^a   Song, Guang Ling ^b  

^a XIAMEN UNIVERSITY   (China)

^b GM Global Research and Development   (United States)

Author keywords

Anti corrosion; Magnesium alloy; Organic coatings; Surface treatment

Indexed keywords

ALLOY INTERFACE; ANTI-CORROSION; COATING SYSTEM; CORROSION AND WEAR RESISTANCE; CORROSION ATTACK; CORROSION SUSCEPTIBILITY; CRITICAL LAYER; ENVIRONMENTAL CONCERNS; HIGH STRENGTH; MULTIPLE LAYERS; ORGANIC LAYERS; POOR ADHESION; POWDER COATING TECHNOLOGIES; PRE-TREATMENT; RECENT PROGRESS; SOL-GEL COATINGS; SOLVENT BASED; UNSOLVED PROBLEMS; WATER-BORNE;

ADHESION; ALLOYS; AUTOMOTIVE INDUSTRY; CORROSION; CORROSION PROTECTION; MAGNESIUM; MAGNESIUM ALLOYS; PLASMA DEPOSITION; PLASMA POLYMERIZATION; POWDER COATINGS; SURFACE TREATMENT; WEAR RESISTANCE;

ORGANIC COATINGS;

EID: 84655161912     PISSN: 03009440     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.porgcoat.2011.10.011     Document Type: Review

References (97)

1. B.L. Mordike, and T. Ebert Magnesium - properties - applications - potential Mater. Sci. Eng. A: Struct. 302 2001 37 45
2. G.L. Song Recent progress in corrosion and protection of magnesium alloys Adv. Eng. Mater. 7 2005 563 586
3. G.L. Song, and A. Atrens Corrosion mechanisms of magnesium alloys Adv. Eng. Mater. 1 1999 11 33 (Pubitemid 129340703)
4. R. Zeng, J. Zhang, W. Huang, W. Dietzel, K. Kainer, C. Blawert, and W. Ke Review of studies on corrosion of magnesium alloys Trans. Nonferrous Metals Soc. China 16 2006 s763 s771
5. J.I. Skar, and D. Albright Emerging trends in corrosion protection of magnesium die-castings Magnesium Technology, 2002 2002 pp. 255-261
6. G.L. Song, and A. Atrens Understanding magnesium corrosion - a framework for improved alloy performance Adv. Eng. Mater. 5 2003 837 858
7. J.E. Gray, and B. Luan Protective coatings on magnesium and its alloys - a critical review J. Alloys Compd. 336 2002 88 113 (Pubitemid 34222398)
8. G.-L. Song Electroless deposition of a pre-film of electrophoresis coating and its corrosion resistance on a Mg alloy Electrochim. Acta 55 2010 2258 2268
9. G. Grundmeier, W. Schmidt, and M. Stratmann Corrosion protection by organic coatings: electrochemical mechanism and novel methods of investigation Electrochim. Acta 45 2000 2515 2533
10. T.F. Conceicao, N. Scharnagl, C. Blawert, W. Dietzel, and K.U. Kainer Corrosion protection of magnesium alloy AZ31 sheets by spin coating process with poly(ether imide) [PEI] Corros. Sci. 52 2010 2066 2079
11. N. Scharnagl, C. Blawert, and W. Dietzel Corrosion protection of magnesium alloy AZ31 by coating with poly(ether imides) (PEI) Surf. Coat. Technol. 203 2009 1423 1428
12. V.S. Raja, A. Venugopal, V.S. Saji, K. Sreekumar, R.S. Nair, and M.C. Mittal Electrochemical impedance behavior of graphite-dispersed electrically conducting acrylic coating on AZ31 magnesium alloy in 3.5 wt.% NaCl solution Prog. Org. Coat. 67 2010 12 19
13. C.K. Tan, and D.J. Blackwood Corrosion protection by multilayered conducting polymer coatings Corros. Sci. 45 2003 545 557 (Pubitemid 36073014)
14. S.Z.T.L. Lane, S. Duncan Elyria, and C.H. Riedy Electrostat. Powder Coat. (United States) 1973
15. A.G. Bailey The science and technology of electrostatic powder spraying, transport and coating J. Electrostat. 45 1998 85 120
16. P. Barmuta, and K. Cywinski Electroseparation and efficiency of deposition during electrostatic powder coating J. Electrostat. 51 2001 239 244 (Pubitemid 32511632)
17. M. Bestetti, P.L. Cavallotti, A. Da Forno, and S. Pozzi Anodic oxidation and powder coating for corrosion protection of AM6oB magnesium alloys Trans. Inst. Metal Finish. 85 2007 316 319 (Pubitemid 350273178)
18. M. Barletta, and V. Tagliaferri Electrostatic fluidized bed deposition of a high performance polymeric powder on metallic substrates Surf. Coat. Technol. 200 2006 4282 4290 (Pubitemid 43329002)
19. M. Barletta, G. Bolelli, A. Gisario, and L. Lusvarghi Mechanical strength and wear resistance of protective coatings applied by fluidized bed (FB) Prog. Org. Coat. 61 2008 262 282 (Pubitemid 351179875)
20. M. Barletta Electrostatic fluidized bed (EFB) coating of heat sensitive and electrical insulating substrates with low-curing thermoset epoxy-polyester (EP) powders Prog. Org. Coat. 56 2006 185 198 (Pubitemid 44037162)
21. A.R. Boccaccini, and I. Zhitomirsky Application of electrophoretic and electrolytic deposition techniques in ceramics processing Curr. Opin. Solid State Mater. Sci. 6 2002 251 260
22. L. Besra, and M. Liu A review on fundamentals and applications of electrophoretic deposition (EPD) Prog. Mater. Sci. 52 2007 1 61 (Pubitemid 44540314)
23. J. Zhang, and C. Wu Corrosion protection behavior of AZ31 magnesium alloy with cathodic electrophoretic coating pretreated by silane Prog. Org. Coat. 66 2009 387 392
24. A. Bakkar, and V. Neubert Electrodeposition onto magnesium in air and water stable ionic liquids: from corrosion to successful plating Electrochem. Commun. 9 2007 2428 2435 (Pubitemid 47268881)
25. J. Zhang, S. Yang, C.Y. Wu, and R.C. Zeng Galvanic corrosion of AM50 magnesium alloy with cathodic electrophoretic coating and Q235 steel Rare Metal Mater. Eng. 38 2009 1158 1163
26. F. Zucchi, V. Grassi, A. Frignani, C. Monticelli, and G. Trabanelli Influence of a silane treatment on the corrosion resistance of a WE43 magnesium alloy Surf. Coat. Technol. 200 2006 4136 4143 (Pubitemid 43246092)
27. M. Montemor, and M. Ferreira Electrochemical study of modified bis-[triethoxysilylpropyl] tetrasulfide silane films applied on the AZ31 Mg alloy Electrochim. Acta 52 2007 7486 7495 (Pubitemid 47259460)
28. G.Y. Li, J.S. Lian, L.Y. Niu, Z.H. Jiang, and H. Dong Effect of zinc-phosphate-molybdate conversion precoating on performance of cathode epoxy electrocoat on AZ91D alloy Surf. Eng. 23 2007 56 61 (Pubitemid 47604908)
29. O. Lev, Z. Wu, S. Bharathi, V. Glezer, A. Modestov, J. Gun, L. Rabinovich, and S. Sampath Sol-gel materials in electrochemistry Chem. Mater. 9 1997 2354 2375 (Pubitemid 127471847)
30. D. Wang, and G.P. Bierwagen Sol-gel coatings on metals for corrosion protection Prog. Org. Coat. 64 2009 327 338
31. V. Barranco, N. Carmona, J.C. Galván, M. Grobelny, L. Kwiatkowski, and M.A. Villegas Electrochemical study of tailored sol-gel thin films as pre-treatment prior to organic coating for AZ91 magnesium alloy Prog. Org. Coat. 68 2010 347 355
32. Y. Castro, A. Duran, R. Moreno, and B. Ferrari Thick sol-gel coatings produced by electrophoretic deposition Adv. Mater. 14 2002 4
33. J.W.a.G.L. Wilkes Organic inorganic hybrid network materials by the sol-gel approach Chem. Mater. 8 1996 15
34. A. Khramov, V. Balbyshev, L. Kasten, and R. Mantz Sol-gel coatings with phosphonate functionalities for surface modification of magnesium alloys Thin Solid Films 514 2006 174 181 (Pubitemid 44043130)
35. S. Lamaka, M. Montemor, A. Galio, M. Zheludkevich, C. Trindade, L. Dick, and M. Ferreira Novel hybrid sol-gel coatings for corrosion protection of AZ31B magnesium alloy Electrochim. Acta 53 2008 4773 4783
36. A.N. Khramov, and J.A. Johnson Phosphonate-functionalized ORMOSIL coatings for magnesium alloys Prog. Org. Coat. 65 2009 381 385
37. J. Hu, Q. Li, X. Zhong, L. Zhang, and B. Chen Composite anticorrosion coatings for AZ91D magnesium alloy with molybdate conversion coating and silicon sol-gel coatings Prog. Org. Coat. 66 2009 199 205
38. M. Bestetti, A. Da Forno, P.L. Cavallotti, P. Gronchi, and F. Barlassina Anodic oxidation and sol-gel coatings for corrosion and wear protection of AM60B alloy Trans. Inst. Metal Finish. 88 2010 57 62
39. X. Guo, M. An, P. Yang, C. Su, and Y. Zhou Property characterization and formation mechanism of anticorrosion film coated on AZ31B Mg alloy by SNAP technology J. Sol-Gel Sci. Technol. 52 2009 335 347
40. H. Wang, R. Akid, and M. Gobara Scratch-resistant anticorrosion sol-gel coating for the protection of AZ31 magnesium alloy via a low temperature sol-gel route Corros. Sci. 52 2010 2565 2570
41. 2 nanoparticles for corrosion protection of AA2024 and Mg-AZ31B alloys Corros. Sci. 51 2009 1998 2005
42. S.V. Lamaka, G. Knörnschild, D.V. Snihirova, M.G. Taryba, M.L. Zheludkevich, and M.G.S. Ferreira Complex anticorrosion coating for ZK30 magnesium alloy Electrochim. Acta 55 2009 131 141
43. A.F. Galio, S.V. Lamaka, M.L. Zheludkevich, L.F.P. Dick, I.L. Müller, and M.G.S. Ferreira Inhibitor-doped sol-gel coatings for corrosion protection of magnesium alloy AZ31 Surf. Coat. Technol. 204 2010 1479 1486
44. 2 film with a chromium-free pretreatment on AZ91D magnesium alloy Electrochim. Acta 55 2010 870 877
45. D.E. Tallman, G. Spinks, A. Dominis, and G.G. Wallace Electroactive conducting polymers for corrosion control. Part 1. General introduction and a review of non-ferrous metals J. Solid State Electrochem. 6 2002 73 84 (Pubitemid 36160413)
46. S. Sathiyanarayanan, S. Muthukrishnan, G. Venkatachari, and D. Trivedi Corrosion protection of steel by polyaniline (PANI) pigmented paint coating Prog. Org. Coat. 53 2005 297 301 (Pubitemid 40773979)
47. V.T. Truong, P.K. Lai, B.T. Moore, R.F. Muscat, and M.S. Russo Corrosion protection of magnesium by electroactive polypyrrole/paint coatings Synth. Met. 110 2000 7 15 (Pubitemid 30559947)
48. A. Yfantis, I. Paloumpa, D. Schmeisser, and D. Yfantis Novel corrosion-resistant films for Mg alloys Surf. Coat. Technol. 151 2002 400 404 (Pubitemid 34234439)
49. S. Sathiyanarayanan, S. Azim, and G. Venkatachari Corrosion resistant properties of polyaniline-acrylic coating on magnesium alloy Appl. Surf. Sci. 253 2006 2113 2117 (Pubitemid 44791593)
50. 2 composite containing coatings Prog. Org. Coat. 59 2007 291 296 (Pubitemid 47043224)
51. D. Gomes, C. Borges, and J. Pinto Effects of reaction variables on the reproducibility of the syntheses of poly-1,3,4-oxadiazole Polymer 45 2004 4997 5004 (Pubitemid 38834080)
52. M. Kannan, D. Gomes, W. Dietzel, and V. Abetz Polyoxadiazole-based coating for corrosion protection of magnesium alloy Surf. Coat. Technol. 202 2008 4598 4601 (Pubitemid 351773110)
53. Z.W. Wicks, F.N. Jones, and S.P. Pappas Organic Coatings: Science and Technology 1993 Wiley-Interscience New York
54. M. Guglielmi Sol-gel coatings on metals J. Sol-Gel Sci. Technol. 8 1997 7
55. M.M. Avedesian, and H. Baker Magnesium and magnesium alloys ASM Specialty Handbook 1999 ASM International Ohio
56. H. Schreckenberger, M. Papke, and S. Eisenberg The magnesium hatchback of the 3-liter car: processing and corrosion protection SAE International Mater. Sci. Technol. 2000
57. F. Mansfeld, L.T. Han, C.C. Lee, C. Chen, G. Zhang, and H. Xiao Analysis of electrochemical impedance and noise data for polymer coated metals Corros. Sci. 39 1997 255 279 (Pubitemid 127404613)
58. F. MANSFELD Use of electrochemical impedance spectroscopy for the study of corrosion protection by polymer coatings J. Appl. Electrochem. 25 1995 16
59. E.P.M.v. Westing, G.M. Ferrari, and J.H.W.d. Wit The determination of coating performance with impedance measurements. II. Water uptake of coatings Corros. Sci. 36 1994 21
60. K. Darowicki, P. Slepski, and M. Szocinski Application of the dynamic EIS to investigation of transport within organic coatings Prog. Org. Coat. 52 2005 306 310 (Pubitemid 40583874)
61. G. Blanca, I. Epelboina, C. Gabriellia, and M. Keddama Electrochemical noise generated by anodic dissolution or diffusion processes J. Electroanal. Chem. 75 1977 28
62. G.P. Bierwagen, C.S. Jeffcoate, J.P. Li, S. Balbyshev, D.E. Tallman, and D.J. Mills The use of electrochemical noise methods (ENM) to study thick, high impedance coatings Prog. Org. Coat. 29 1996 21 29 (Pubitemid 126377345)
63. A. Aballe, M. Bethencourt, F.J. Botana, and M. Marcos Using wavelets transform in the analysis of electrochemical noise data Electrochim. Acta 44 1999 4805 4816 (Pubitemid 30506146)
64. A. Aballe, M. Bethencourt, F.J. Botana, and M. Marcos Wavelet transform-based analysis for electrochemical noise Electrochem. Commun. 1 1999 266 270 (Pubitemid 129499989)
65. R.M. Souto, B. Normand, H. Takenouti, and M. Keddam Self-healing processes in coil-coated cladding studied by the scanning vibrating electrode Electrochim. Acta 55 2010 4551 4557
66. R.S. Lillard, P.J. Moran, and H.S. Isaacs A novel method for generating quantitative local electrochemical impedance spectroscopy J. Electrochem. Soc. 139 1992 6
67. G.v. Baril, C. Blanc, M. Keddam, and N. Pébre Local electrochemical impedance spectroscopy applied to the corrosion behavior of an AZ91 magnesium alloy J. Electrochem. Soc. 150 2003 B488
68. A.M. Mierisch, and S.R. Taylor Understanding the degradation of organic coatings using local electrochemical impedance methods J. Electrochem. Soc. 150 2003 B303
69. L.V.S. Philippe, G.W. Walter, and S.B. Lyon Investigating localized degradation of organic coatings J. Electrochem. Soc. 150 2003 B111
70. C. Zhong, X. Tang, and Y. Cheng Corrosion of steel under the defected coating studied by localized electrochemical impedance spectroscopy Electrochim. Acta 53 2008 4740 4747
71. J. Jorcin, E. Aragon, C. Merlatti, and N. Pebere Delaminated areas beneath organic coating: a local electrochemical impedance approach Corros. Sci. 48 2006 1779 1790 (Pubitemid 43831850)
72. M. Stratmann, A. Leng, W. Furbeth, H. Streckel, H. Gehmecker, and K.H. GrosseBrinkhaus The scanning Kelvin probe; a new technique for the in situ analysis of the delamination of organic coatings Prog. Org. Coat. 27 1996 261 267 (Pubitemid 126398085)
73. M. Stratmann, and H. Streckel On the atmospheric corrosion of metals which are covered with thin electrolyte layers. 1. Verification of the experimental-technique Corros. Sci. 30 1990 6
74. M. Rohwerder Microscopic aspects of electrochemical delamination: an SKPFM study Electrochim. Acta 48 2003 1235 1243
75. P. Schmutz, and G.S. Frankel Characterization of AA2024-T3 by scanning kelvin probe force microscopy J. Electrochem. Soc. 145 1998 2285
76. V. Guillaumin, P. Schmutz, and G.S. Frankel Characterization of corrosion interfaces by the scanning kelvin probe force microscopy technique J. Electrochem. Soc. 148 2001 B163
77. M. Rohwerder, and F. Turcu High-resolution Kelvin probe microscopy in corrosion science: scanning Kelvin probe force microscopy (SKPFM) versus classical scanning Kelvin probe (SKP) Electrochim. Acta 53 2007 290 299 (Pubitemid 47539385)
78. P.J. Kinlen, V. Menon, and Y.W. Ding A mechanistic investigation of polyaniline corrosion protection using the scanning reference electrode technique J. Electrochem. Soc. 146 1999 3690 3695 (Pubitemid 30515042)
79. H.S. Isaacs, and B. Vyas Scanning reference electrode techniques in localized corrosion F. Mansfeld, U. Bertocci, Electrochemical Corrosion Testing, ASTM STP 727, 1981 American Society for Testing and Materials 31
80. F.J. Maile, T. Schauer, and C.D. Eisenbach Evaluation of the delamination of coatings with scanning reference electrode technique Prog. Org. Coat. 38 2000 4
81. J. He, V.J. Gelling, D.E. Tallman, and G.P. Bierwagen A scanning vibrating electrode study of chromated-epoxy primer on steel and aluminum J. Electrochem. Soc. 147 2000 3661 3666
82. M.F. Montemor, and M.G.S. Ferreira Analytical characterisation and corrosion behaviour of bis-aminosilane coatings modified with carbon nanotubes activated with rare-earth salts applied on AZ31 magnesium alloy Surf. Coat. Technol. 202 2008 4766 4774 (Pubitemid 351773130)
83. Y. González-García, J.J. Santana, J. González- Guzmán, J. Izquierdo, S. González, and R.M. Souto Scanning electrochemical microscopy for the investigation of localized degradation processes in coated metals Prog. Org. Coat. 69 2010 110 117
84. J. Kwak, and A.J. Bard Scanning electrochemical microscopy. Theory of the feedback mode Anal. Chem. 61 1989 7
85. R.M. Souto, Y. Gonzalez-Garcia, J. Izquierdo, and S. Gonzalez Examination of organic coatings on metallic substrates by scanning electrochemical microscopy in feedback mode: revealing the early stages of coating breakdown in corrosive environments Corros. Sci. 52 2010 748 753
86. M. Ohman, and D. Persson An integrated in situ ATR-FTIR and EIS set-up to study buried metal-polymer interfaces exposed to an electrolyte solution Electrochim. Acta 52 2007 5159 5171 (Pubitemid 46517544)
87. K. Wapner, M. Stratmann, and G. Grundmeier In situ infrared spectroscopic and scanning Kelvin probe measurements of water and ion transport at polymer/metal interfaces Electrochim. Acta 51 2006 3303 3315
88. M. Ohman, D. Persson, and C. Leygraf In situ ATR-FTIR studies of the aluminium/polymer interface upon exposure to water and electrolyte Prog. Org. Coat. 57 2006 78 88 (Pubitemid 44311315)
89. T. Nguyen, W.E. Byrd, and C.J. Lin A spectroscopic technique for in situ measurement of water at the coating/metal interface J. Adhes. Sci. Technol. 5 1991 13
90. J. Yarwood, C. Sammon, C. Mura, and M. Pereira Vibrational spectroscopic studies of the diffusion and perturbation of water in polymeric membranes J. Mol. Liq. 80 1999 93 115 (Pubitemid 129587587)
91. T. Nguyen, E. Byrd, D. Bentz, and C.J. Lin In situ measurement of water at the organic coating substrate interface Prog. Org. Coat. 27 1996 181 193 (Pubitemid 126398077)
92. L. Philippe, C. Sammon, S.B. Lyon, and J. Yarwood An FTIR/ATR in situ study of sorption and transport in corrosion protective organic coatings: 1. Water sorption and the role of inhibitor anions Prog. Org. Coat. 49 2004 302 314
93. N. Kim, H.S. Nah, and S.S. Lee Characterization of material degradation in epoxy film based on scanning acoustic microscopy(SAM) Key Eng. Mater. 321-323 2006 578 581 (Pubitemid 44529389)
94. B. Reddy, and J. Sykes Degradation of organic coatings in a corrosive environment: a study by scanning Kelvin probe and scanning acoustic microscope Prog. Org. Coat. 52 2005 280 287 (Pubitemid 40583872)
95. J.D. Crossen, J.M. Sykes, T. Zhai, and G.A.D. Briggs Study of the coating/substrate interface by scanning acoustic microscopy - cathodic disbonding of epoxy-polyamide lacquer from mild steel Faraday Discuss. 1997 417 424 (Pubitemid 127524411)
96. I. Alig, S. Tadjbach, P. Kruger, H. Oehler, and D. Lellinger Characterization of coating systems by scanning acoustic microscopy: debonding, blistering and surface topology Prog. Org. Coat. 64 2009 112 119
97. R. Gadow, E.J. Gammel, F. Lehnert, D. Scherer, and J.I. Skar Coating system for magnesium die castings in Class A surface quality Magnesium Technology 2000 2000 The Minerals, Metals and Materials Society p. 492