Model-based control of an active fixture for advanced aerospace components

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Volumn 225, Issue 1, 2011, Pages 35-51

  Bakker, O J ^a   Popov, A A ^a   Salvi, E ^b   Merlo, A ^b   Ratchev, S M ^a  

^a UNIVERSITY OF NOTTINGHAM   (United Kingdom)

^b Centro Studi Industriali   (Italy)

Author keywords

active fixtures; dynamics modelling; fixture control; fixturing technology; model reduction

Indexed keywords

ACTIVE FIXTURES; DYNAMICS MODELLING; FIXTURE CONTROL; FIXTURING; MODEL REDUCTION;

CONTROLLERS; FIXTURES (TOOLING); FLEXIBLE STRUCTURES; PIEZOELECTRIC ACTUATORS; TWO TERM CONTROL SYSTEMS;

FINITE ELEMENT METHOD;

EID: 79951657784     PISSN: 09544054     EISSN: None     Source Type: Journal    
DOI: 10.1177/09544054JEM2042     Document Type: Conference Paper

References (41)

1. Nee, A. Y. C., Tao, Z. J., and Senthil Kumar, A. Advanced treatise on fixture design and planning, Series on Manufacturing Systems and Technology, 2004 (World Scientific Publishing Company, Singapore).
2. Rong,Y.,Huang,S.H., and Hou, Z. Advanced computeraided fixture design, 2005 (Elsevier Academic Press, Amsterdam).
3. Klarner, M., Leopold, J., and Kroll, L. Analysis of clamping within a fixing system. In (Eds C. Xiong, H. Liu, Y. Huang, and Y. Xiong) Lecture Notes in Computer Science, Intelligent Robotics and Applications, pp. 356-367, 2008 (Springer-Verlag, Berlin/ Heidelberg).
4. Behzadi, M. R. and Arezoo, B. Static and dynamic models for predicting the effects of supports on machining flatness and roughness. Proc. IMechE, Part B: J. Engineering Manufacture, 2002, 216(5), 735-742. DOI: 10.1243/ 0954405021520427. (Pubitemid 34590523)
5. Deiab, I. M. and Elbestawi, M. A. Effect of workpiece/ fixture dynamics on the machining process output. Proc. IMechE, Part B: J. Engineering Manufacture, 2004, 218(11), 1541-1553. DOI: 10.1243/0954405042418455.
6. Asante, J. N. A small displacement torsor model for tolerance analysis in a workpiece-fixture assembly. Proc. IMechE, Part B: J. Engineering Manufacture, 2009, 223(8), 1005-1020. DOI: 10.1243/09544054JEM1337.
7. Liao, Y. G. and Hu, S. J. An integrated model of a fixtureworkpiece system for surface quality prediction. Int. J. Advd. Mf. Technol., 2001, 17, 810-818. (Pubitemid 32914739)
8. Nee, A. Y. C., Senthil Kumar, A., and Tao, Z. J. An intelligent fixture with a dynamic clamping scheme. Proc. IMechE, Part B: J. Engineering Manufacture, 2000, 214, 183-196.
9. Gao, Y., Zhang, D., and Yu, C. W. Dynamic modeling of a novel workpiece table for active surface grinding control. Int. J. Mach. Tools Mf., 2001, 41, 609-624. (Pubitemid 34771345)
10. Zhang, D., Chetwynd, D. G., Liu, X., and Tian, Y. Y. Investigation of a 3-DOF micro-positioning table for surface grinding. Int. J. Mech. Sci., 2006, 48, 1401-1408. (Pubitemid 44485101)
11. Abele, E., Hanselka, H., Haase, F., Schlote, D., and Schiffler, A. Development and design of an active work piece holder driven by piezo actuators. Prod. Engng. Res. Dev., 2008, 2(4), 437-442.
12. Rashid, A. and Nicolescu, C. M. Active vibration control in palletised workholding system for milling. Int. J. Mach. Tools Mf., 2006, 46, 1626-1636. (Pubitemid 44119124)
13. Culpepper, M. L., Varadarajan, K. M., and DiBiasio, C. Design of integrated eccentric mechanisms and exact constraint fixtures for micron-level repeatability and accuracy. Precision Engng, 2005, 29, 65-80.
14. Daimon, M., Yoshida, T., Kojima, N., Yamamoto, H., and Hoshi, T. Study for designing fixtures considering dynamics of thin-walled plate- and box-like workpieces. CIRP Annls Mf. Technol., 1985, 34(1), 319-322. (Pubitemid 15577305)
15. Mittal, R. O., Cohen, P. H., and Gilmore, B. J. Dynamic modeling of the fixture-workpiece system. Robotics Computer Integ. Mfg, 1991, 8(4), 201-217.
16. Shawki, G. S. A. and Abdel-Aal, M. M. Rigidity considerations in fixture design - contact rigidity at locating elements. Int. J. Mach. Tool Des. Res., 1966, 6, 31-43.
17. Shawki, G. S. A. and Abdel-Aal, M. M. Rigidity considerations in fixture design - rigidity of clamping elements. Int. J. Mach. Tool Des. Res., 1966, 6, 207-209.
18. Ratchev, S., Phuah, K., and Liu, S. FEA-based methodology for the prediction of part fixture behaviour and its applications. J. Mater. Processing Technol., 2007, 191, 260-264. (Pubitemid 46873961)
19. Yeh, J. H. and Liou, F. W. Contact condition modelling for machining fixture setup processes. Int. J. Mach. Tools Mf., 1999, 39, 787-803.
20. AFFIX. URL: http://www.affix-ip.eu (access date 21 January 2010).
21. Bakker, O. J., Popov, A. A., and Ratchev, S. M. Fixture control by hydraulic actuation using a reduced workpiece model. Proc. IMechE, Part B: J. Engineering Manufacture, 2009, 223(12), 1553-1566. DOI: 10.1243/ 09544054JEM1540.
22. Bakker, O. J., Popov, A. A., and Ratchev, S. M. Modelbased control of an advanced actuated part-fixture system. Proceedings of 2009 ASME International Manufacturing Science and Engineering Conference, 2009, MSEC2009-84175 (ASME, New York).
23. Leopold, J., Clauß, D., Klarner, M., Poppitz, A., Baldoli, M., Merlo, A., Giménez, M., and Larranaga, J. Investigations to new fixturing principles for aerospace structures. International Conference on Applied Production Technology, (Ed. F. Vollertsen) 2007, pp. 173-189 (BIAS, Bremen).
24. Leopold, J., Poppitz, A., Klarner, M., Schmidt, A.-K., and Berger, J. Interaction between machining and new fixturing principles for aerospace structures. Int. J. Mater. Forming, 2008, 1, 531-533, ESAFORM2008 Conference on Material forming. Lyon, France, Symposium MS09: machining and cutting.
25. Timoshenko, S. P. and Goodier, J. N. Theory of elasticity, third edition, Engineering Mechanics Series, International Edition, 1970 (McGraw-Hill, Singapore).
26. Craig, Jr., R.R. and Bampton, M. C. C. The coupling of substructures for dynamic analyses. AAIA Journal, 1968, 6(7), 1313-1319.
27. Craig, Jr., R.R. and Kurdila, A. J. Fundamentals of structural dynamics, second edition, 2006 (Wiley, Hoboken, NJ).
28. SIMULIA, Abaqus Analysis User's Manual, Edition 6.7-1, 2007 (Dassault Systémes S.A., Providence, RI).
29. IEEE Standard on Piezoelectricity, ANSI/IEEE Std 176-1987, 1988.
30. Giurgiutiu, V. and Lyshevski, S. E. Micromechatronics: modeling, analysis, and design with MATLAB®, second edition, 2009 (CRC Press, Boca Raton, Fl).
31. Moheimani, S. O. R. and Fleming, A. J. Piezoelectric transducers for vibration control and damping, Advances in industrial control, 2006 (Springer-Verlag, London).
32. Adriaens, H. J. M. T. A., de Koning, W. L., and Banning, R. Modeling piezoelectric actuators. IEEE-ASME Trans. Mechatrononics, 2000, 5(4), 331-341. (Pubitemid 32131548)
33. Goldfarb, M. and Celanovic, N. Modeling piezoelectric stack actuators for control of micromanipulation. IEEE Control Systems, 1997, 17(3), 69-79. (Pubitemid 127557069)
34. Physik Instrumente, available from URL: http://www. physikinstrumente.com (access date 7 January 2009).
35. Pomirleanu, R. and Giurgiutiu, V. Full-stroke static and dynamic analysis of high-power piezoelectric actuators. J. Intell. Mater. Syst. Struct., 2002, 13, 275-289.
36. Meirovitch, L. Dynamics and control of structures, 1990 (Wiley, New York).
37. Skogestad, S. and Postlethwaite, I. Multivariable feedback control: analysis and design, second edition, 2005 (Wiley, Chichester).
38. Franklin, G. F., Powell, J. D., and Emami-Naeini, A. Feedback control of dynamic systems, fifth edition, 2006 (Prentice-Hall, Reading, NJ).
39. Fuller, C. R., Elliott, S. J., and Nelson, P. A. Active control of vibration, 1996 (Academic Press, London).
40. Brinksmeier, E., Aurich, J. C., Govekar, E., Heinzel, C., Hoffmeister, H. W., Klocke, F., Peters, J., Rentsch, R., Stephenson, D. J.Uhlmann, E., Weinert, K., Wittmann, M., Advances in modeling and simulation of grinding processes. CIRP Annls Mf. Technol., 2006, 55(2), 667-696. (Pubitemid 46148812)
41. Inasaki, I., Karpuschewski, B., and Lee, H.-S. Grinding chatter - origin and suppression. CIRP Annls Mf. Technol., 2001, 50(2), 515-534. (Pubitemid 34012689)