On the heat partition properties of (Ti, Al)N compared with TiN coating in high-speed machining

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Volumn 223, Issue 4, 2009, Pages 363-375

  Akbar, F ^a   Mativenga, P T ^a   Sheikh, M A ^a  

^a UNIVERSITY OF MANCHESTER   (United Kingdom)

Author keywords

Coatings; Contact phenomena; Finite element method; Heat partition; High speed machining

Indexed keywords

COATED TOOLS; CONTACT PHENOMENA; CRITICAL FACTORS; CUTTING SPEED; CUTTING TEMPERATURE; CUTTING TEST; EXPERIMENTAL DATA; FINITE ELEMENT MODELS; HEAT FLOWS; HEAT PARTITION; HEAT PARTITIONS; HIGH-SPEED MACHINING; INFRARED THERMAL IMAGING CAMERA; NONUNIFORM; TIN COATING; TOOL PERFORMANCE; TOOL WEAR MECHANISM; TOOL-CHIP CONTACT;

ALUMINUM; COATINGS; CUTTING TOOLS; FINITE ELEMENT METHOD; HEAT FLUX; MACHINING; METAL WORKING TOOLS; SCANNING ELECTRON MICROSCOPY; SPEED; SUPERCONDUCTING CABLES; TITANIUM COMPOUNDS; TITANIUM NITRIDE; TRIBOLOGY; WEAR OF MATERIALS;

METAL CUTTING;

EID: 67651160385     PISSN: 09544054     EISSN: None     Source Type: Journal    
DOI: 10.1243/09544054JEM1365     Document Type: Article

References (36)

1. Akbar, F., Mativenga, P. T., and Sheikh, M. A. An evaluation of heat partition in high-speed turning of AISI/SAE 4140 steel with uncoated and TiN-coated tools. Proc. IMechE, Part B: J. Engineering Manufacture, 2008, 222(B7), 759-771.
2. Fallbohmer, P., Rodriguez, C. A., Ozel, T., and Altan, T. High-speed machining of cast iron and alloy steels for die and mold manufacturing. J. Mater. Processing Technol., 2000, 98, 104-115.
3. Prengel, H. G., Pfouts, W. R., and Santhanam, A. T. State of the art in hard coatings for cutting tools. Surf. Coatings Technol., 1998, 102, 183-190.
4. Klocke, F. and Krieg, T. Coated tools for metal cutting-features and applications. Ann. ClRP, 1999, 48(2), 515-525.
5. Wallen, P. and Hogmark, S. Influence of TiN coating on wear of high speed steel at elevated temperature. Wear, 1989, 130, 123-135.
6. Akbar, F., Mativenga, P. T., and Sheikh, M. A. An investigation of the tool-chip interface temperature and heat partition in high-speed machining of AISI/ SAE 4140 steel with TiN-coated tool. In Proceedings of the 35th International MATADOR Conference, Taipei, Republic of China, 18-20 July, 2007, pp. 215-218 (Springer, London).
7. Grzesik, W. Friction behaviour of heat isolating coatings in machining: mechanical, thermal and energy-based considerations. Int. J. Mach. Tools Mf., 2003, 43, 145-150.
8. Rech, J., Djouadi, M. A., and Peer, J. Wear resistance of coatings in high speed gear hobbing. Wear, 2001, 250, 45-53.
9. Cselle, T. and Barimani, A. Today's applications and future developments of coatings for drills and rotating cutting tools. Surf. Coatings Technol., 1995, 76-77, 712-718.
10. Boothroyd, G. and Knight, W. A. Fundamentals of machining and machine tools, 2nd edition 1989 (Marcel Dekker, New York).
11. Trent, E. M. Metal cutting, 3rd edition 1991 (Butterworth, London).
12. Akbar, F., Mativenga, P. T., and Sheikh, M. A. An evaluation of heat partition models in high speed machining of AISI/SAE 4140 steel. In Proceedings of the Sixth International Conference on Manufacturing Research (ICMR08), Uxbridge, Middlesex, 9-11 September 2008, Vol. 1, pp. 13-21 (Brunel University Press, London).
13. König, W., Fritsch, R., and Kammermeier, D. New approaches to characterizing the performance of coated cutting tools. Ann. CIRP, 1992, 41(1), 49-54.
14. Klocke, F., Krieg, T., Gerschwiler, K., Fritsch, R., Zinkann, V., Pohls, M., and Eisenblatter, G. Improved cutting processes with adapted coating systems. Ann. ClRP, 1998, 47(1), 65-68.
15. Balaji, A. K., Sreeram, G., Jawahir, I. S., and Lenz, E. The effects of cutting tool thermal conductivity on tool-chip contact length and cyclic chip formation in machining with grooved tools. Ann. ClRP, 1999, 48(1), 33-38.
16. Grzesik, W. The influence of thin hard coatings on frictional behaviour in the orthogonal cutting process. Tribology Int., 2000, 33, 131-140.
17. Gu, J., Barber, G., Tung, S., and Gu, R. J. Tool life and wear mechanism of uncoated and coated milling inserts. Wear, 1999, 225-229, 273-284.
18. Grzesik, W. An integrated approach to evaluating the tribo-contact for coated cutting inserts. Wear, 2000, 240, 9-18.
19. Grzesik, W. Experimental investigation of the cutting temperature when turning with coated indexable inserts. Int. J. Mach. Tools Mf., 1999, 39, 355-369.
20. Du, F., Lovell, M. R., and Wu, T. W. Boundary element method analysis of temperature fields in coated cutting tools. Int. J. Solids Structs, 2001, 38(26-27), 4557-4570.
21. Wright, P. K., McCormick, S. P., and Miller, T. R. Effect of rake face design on cutting tool temperature distributions. Trans. ASME, J. Engng Industry, 1980, 102(2), 123-128.
22. Tay, A. E., Stevenson, M. G., and DeVahl Davis, G. Using the finite element method to determine temperature distribution in orthogonal machining. Proc. Inst. Mech. Engrs, 1974, 188, 627-638.
23. Huang, Y. and Liang, S. Y. Cutting temperature modeling based on non-uniform heat intensity and partition ratio. Machining Sci. Technol., 2005, 9, 301-323.
24. Yen, Y. -C., Jain, A., Chigurupati, P., Wu, W. -T., and Altan, T. Computer simulation of orthogonal cutting using a tool with multiple coatings. In Proceedings of the Sixth CIRP International Workshop on Modeling of machining operations, Hamilton, Ontario, Canada, 2003, pp. 119-130 (McMasters University Hamilton, Ontario, Canada).
25. Yen, Y. -C., Jain, A., Chigurupati, P., Wu, W. -T., and Altan, T. Computer simulation of orthogonal cutting using a tool with multiple coatings. Machining Sci. Technol., 2004, 8(2), 305-326.
26. Reginaldo, T. C., Ng, E. -G., and Elbestawi, M. A. Tool wear when turning hardened AISI 4340 with coated PCBN tools using finishing cutting conditions. Int. J. Mach. Tools Mf., 2007, 47, 263-272.
27. Abukhshim, N. A., Mativenga, P. T., and Sheikh, M. A. Investigation of heat partition in high speed turning of high strength alloy steel. Int. J. Mach. Tools Mf., 2005, 45, 1687-1695.
28. Gale, W. F. and Totemeier, T. C. (Eds) Smithells metals reference book, 2004 (Elsevier, Amsterdam).
29. Childs, T., Maekawa, K., Obikawa, T., and Yamane, Y. Metal machining theory and applications, 2000 (Arnold, London).
30. Lengauer, W., Binder, S., Aigner, K., Ettmayer, P., Guillou, A., Debuigne, J., and Groboth, G. Solid state properties of group IVb carbonitrides. J. Alloys Compounds, 1995, 217, 137-147.
31. 3. J. Appl. Physics, 2000, 87(12), 8407-8414.
32. 2. J. Appl. Physics, 2000, 87(4), 1701-1703.
33. Merchant, M. E. Mechanics of the metal cutting process. I. Orthogonal cutting and type 2 chip. J. Appl. Physics, 1945, 16(5), 267-275.
34. Gad, G. S., Armarego, J. A., and Smith, A. J. R. Tool-chip contact length in orthogonal machining and its importance in tool temperature predictions. Int. J. Prod. Res., 1992, 30(3), 485-501.
35. Sadik, M. I. and Lindstrom, B. The role of tool-chip contact length in metal cutting. J. Mater. Processing Technol., 1993, 37, 613-627.
36. Abukhshim, N. A., Mativenga, P. T., and Sheikh, M. A. An investigation of the tool-chip contact length and wear in high-speed turning of EN19 steel. Proc. Instn Mech. Engrs, Part B: J. Engineering Manufacture, 2004, 218, 889-903.