A novel integrated temperature investigation approach of sprayed coatings during APS process

Journal of Materials Processing Technology

Volumn 209, Issue 6, 2009, Pages 2897-2906

  Xia, Weisheng ^a   Zhang, Haiou ^a   Wang, Guilan ^a   Yang, Yunzhen ^a  

^a HUAZHONG UNIVERSITY OF SCIENCE AND TECHNOLOGY   (China)

Author keywords

Atmospheric plasma spray; Coating temperature; Process control; Process monitoring; Pyrometric temperature investigation; Robot spray trajectory; Spraying parameters

Indexed keywords

COOLING; PLASMA DIAGNOSTICS; PLASMA JETS; PLASMA SPRAYING; PLASMAS; PROCESS CONTROL; PROCESS MONITORING; PROTECTIVE COATINGS; PYROMETRY; ROBOTICS; ROBOTS; SCANNING; SPRAYED COATINGS; TEMPERATURE DISTRIBUTION; THERMAL EFFECTS; TRAJECTORIES;

APS PROCESS; ATMOSPHERIC PLASMA SPRAY; AVERAGE TEMPERATURES; COATING TEMPERATURE; CONSTANT TEMPERATURES; CONTROL EXPERIMENTS; CONTROL PERFORMANCE; COOLING STAGES; HARSH ENVIRONMENTS; HEATING TIME; MEASUREMENT AND CONTROLS; MONITORING SYSTEMS; OPERATING PARAMETERS; PARTICLE FLUXES; PLASMA JET; PYROMETRIC TEMPERATURE INVESTIGATION; REPRODUCIBILITY; ROBOT TRAJECTORIES; SCANNING VELOCITIES; SPRAY DISTANCES; SPRAYING PARAMETERS; STANDARD DEVIATIONS; TEMPERATURE EVOLUTIONS; TEMPERATURE FLUCTUATIONS; TEMPERATURE VARIATIONS; THERMAL CYCLES;

ATMOSPHERIC TEMPERATURE;

EID: 61349167727     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmatprotec.2008.06.050     Document Type: Article

References (41)

1. Bao Y., Zhang T., and Gawne D.T. Non-steady state heating of substrate and coating during thermal-spray deposition. Surface and Coatings Technology 194 (2005) 82-90
2. Bertrand P.h., Ignatiev M., Flamant G., and Smurov I. Pyrometry applications in thermal plasma processing. Vacuum 56 (2000) 71-76
3. Bianchi L., Baradel N., Liorca I.N., and Bertran V.G. Influence of plasma spraying parameters on coating damage. In: Berndt C.C. (Ed). Thermal Spray: Surface Engineering Via Applied Research (2000), ASM International, Montréal, Québec, Canada pp. 29-36
4. Bolot R., Imbert M., and Coddet C. Three dimensional transient modeling of the substrate temperature evaluation during the coating elaboration. In: Lugscheider E. (Ed). Tagungsband Conference Proceedings (2002), Essen, Germany 979-984
5. Bolot R., Li L., Bonnet R., Mateus C., and Coddet C. Modeling of the substrate temperature evolution during the APS thermal spray process. In: Marple B.R., and Moreau C. (Eds). Thermal Spray 2003: Advancing the Science and Applying the Technology (2003), ASM International, Orlando, FL pp. 949-954
6. Bossoutrot C., Braillard F., Bansard S., Vardelle M., and Fauchais P. Industrial on-line control of HVOF spray process using SDC system. In: Marple B.R., and Moreau C. (Eds). Thermal Spray 2003: Advancing the Science and Applying the Technology (2003), ASM International, Orlando, FL pp. 1165-1173
7. Brandt O., and Wandelt M. Thermal measurements of substrate during spray processes. In: Berndt C.C. (Ed). Thermal Spray: Practical Solutions for Engineering Problems (1996), ASM International, Cincinnati, OH pp. 799-802
8. Doubenskaia M., Bertrand P., and Smurov I. Pyrometry in laser surface treatment. Surface and Coatings Technology 201 (2006) 1955-1961
9. Doumanidis C., and Kwak Y.-M. Multivariable adaptive control of the bead profile geometry in gas metal arc welding with thermal scanning. International Journal of Pressure Vessels and Piping 79 (2002) 251-262
10. Dvorak M., Florin C., and Amrhein E. On-line quality control of thermally sprayed coatings. In: Berndt C.C., Khor K.A., and Lugscheider E.F. (Eds). Thermal Spray 2001: New Surfaces for a New Millennium (2001), ASM International, Singapore pp. 1255-1259
11. Fauchais P. Understanding plasma spraying. Journal of Physics D-Applied Physics 37 (2004) R86-R108
12. Fauchais P., and Vardelle M. How to improve the reliability and reproducibility of plasma sprayed coatings. In: Marple B.R., and Moreau C. (Eds). Thermal Spray 2003: Advancing the Science and Applying the Technology (2003), ASM International, Orlando, FL pp. 1165-1173
13. Fauchais P., Vardelle A., and Dussoubs B. Quo Vadis thermal spraying?. Journal of Thermal Spray Technology 10 (2001) 44-66
14. Fauchais P., Montavon G., Vardelle M., and Cedelle J. Developments in direct current plasma spraying. Surface and Coatings Technology 201 (2006) 1908-1921
15. Friedrich C.J., Gadow R., Killinger A., and Li C. IR thermographic imaging-a powerful tool for on-line process control of thermal spraying. In: Berndt C.C., Khor K.A., and Lugscheider E.F. (Eds). Thermal Spray 2001: New Surfaces for a New Millennium (2001), ASM International, Singapore pp. 779-786
16. Green D.R., Schmeller M.D., and Sulit R.A. Thermal nondestructive examination method for thermal sprayed coatings. Oceans 14 (1982) 532-536
17. Grinys T., Tamulevičius S., and Žadvydas M. Control of the substrate temperature during plasma spray deposition. Materials Science (Medžiagotyra) 10 (2004) 221-224
18. Guessasma S., Montavon G., and Coddet C. Modeling of the APS plasma spray process using artificial neural networks: basis, requirements and an example. Computational Materials Science 29 (2004) 315-333
19. Henne R. Solid oxide fuel cells: a challenge for plasma deposition processes. Journal of Thermal Spray Technology 16 (2007) 381-403
20. Hui R., Wang Z., Kesler O., Rose L., Jankovic J., Yick S., Maric R., and Ghosh D. Thermal plasma spraying for SOFCs: applications, potential advantages, and challenges. Journal of Power Sources 170 (2007) 308-323
21. Jokinen P., Varis T., Korpiola A., and Kauppinen T. In situ temperature control of coating and workpiece in thermal spraying. In: Lugscheider E., and Kammer R.A. (Eds). Tagungsband Conference Proceedings (1999), Düsseldorf, Germany 318-320
22. Lin J., and Liu C.-Y. Measurement of cutting tool temperature by an infrared pyrometer. Measurement Science and Technology 12 (2001) 1243-1249
23. Litoš P., Honner M., and Kuneš J. Thermography applications in technology research. In: Billerica M.N. (Ed). Proceedings of the Infrared Camera Applications International Conference (2004), Las Vegas, Nevada, USA 321-330
24. Lugscheider E., Ladru F., Fischer A., and Herbst C. Plasma sprayed ceramic coatings for electrical purposes-necessity of process control. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (1998), Aachen, Germany 2284-2289
25. Lugscheider E., Ladru F., Gourlaouen V., and Gualco C. Enhanced atmospheric plasma spraying of thick TBCs by improved process control and deposition efficiency. In: Coddet C. (Ed). Thermal Spray: Meeting the Challenges of the 21st Century (1998), ASM International, Nice, France pp. 1583-1588
26. Meillot E., and Fromentin E.M. Measurements of heat flux in an atmosphere- and temperature-controlled plasma spray process. Annual of the New York Academy Sciences 891 (1999) 90-97
27. Meillot E., Bianchi L., Roussel E., and Freslon A. Industrial applications with the atmosphere and temperature controlled plasma spraying process. High Temperature Materials and Processes 5 (2001) 51-59
28. Moreau C. Towards a better control of thermal spray process. In: Coddet C. (Ed). Thermal Spray: Meeting the Challenges of the 21st Century (1998), ASM International, Nice, France pp. 1681-1693
29. Moulla L., Salhi Z., Planche M.P., Cherigui M., Coddet C., and Belfort F. On the measurement of substrate temperature during thermal spraying. In: Lugscheider E. (Ed). Thermal Spray Connects: Explore its Surfacing Potential! (2005), DVS/IIW/ASM-TSS, Basel, Switzerland pp. 679-683
30. Ng H.W., and Gan Z. A finite element analysis technique for predicting as-sprayed residual stresses generated by the plasma spray coating process. Finite Elements in Analysis and Design 41 (2005) 1235-1254
31. Renault T., Vardelle M., Grimaud A., Fauchais P., and Hoffman H. On-line control of particle spray jet and residual stresses in plasma sprays. In: Berndt C.C. (Ed). Thermal Spray: Surface Engineering via Applied Research (2000), ASM International, Montréal, Québec, Canada pp. 1383-1391
32. Renault T., Vardelle M., Fauchais P., Hoffmann H., and Braillard F. On-line monitoring (SDC) through coating surface temperature of residual stresses in APS WC-Co17wt% coatings on Hastelloy X. In: Berndt C.C., Khor K.A., and Lugscheider E.F. (Eds). Thermal Spray 2001: New Surfaces for a New Millennium (2001), ASM International, Singapore pp. 743-750
33. Renault T., Bossoutrot C., Braillard F., Bansard S., Vardelle M., and Fauchais P. A reliable and reproducible plasma spray process using on-line control. Proceedings of Matériaux 2002. Tours, France (2002)
34. Richter K., and Drescher K. Pyrometric substrate temperature measurement during plasma etching. Surface and Coatings Technology 74-75 (1995) 546-551
35. Tucker Jr. R.C. Thermal Spray Coatings. ASM Handbook. Vol. 05. Surface Engineering (1994), ASM International Materials Park, Ohio pp. 497-509
36. Sauer J.P., and Sahoo P. HVOF process control using almen and temperature measurement. In: Berndt C.C., Khor K.A., and Lugscheider E.F. (Eds). Thermal Spray 2001: New Surfaces for a New Millennium (2001), ASM International, Singapore pp. 791-796
37. Vardelle M., Renault T., and Fauchais P. Choice of an IR pyrometer to measure the surface temperature of a coating during its formation in air plasma spraying. High Temperature Materials and Processes 6 (2002) 469-489
38. Verdy C., Serio B., and Coddet C. In situ temperature measurement using embedded micro-thermocouples in vacuum plasma sprayed multi-layered structures. In: Coddet C. (Ed). Thermal Spray: Meeting the Challenges of the 21st Century (1998), ASM International, Nice, France pp. 821-824
39. Xia W., Zhang H., and Wang G. A novel intelligent adaptive temperature control approach of sprayed coating for APS process. In: Marple B.R., Hyland M.M., Lau Y.-C., Li C.-J., Lima R.S., and Montavon G. (Eds). Thermal Spray 2007: Global Coating Solutions (2007), ASM International, Beijing China pp. 872-877
40. Zhang H., Wang G., Luo Y., and Nakaga T. Rapid hard tooling by plasma spraying for injection molding and sheet metal forming. Thin Solid Film 390 (2001) 7-12
41. Zhang H., Liu H., Wang G., and Guo M. Experimental research on temperature field of plasma spray coating. China Mechanical Engineering 15 (2004) 1958-1961 (in Chinese)