Processing induced size effects in plastic yielding upon miniaturisation

Journal of the Mechanics and Physics of Solids

Volumn 56, Issue 8, 2008, Pages 2687-2706

  Janssen, P J M ^a,b   Hoefnagels, J P M ^b   de Keijser, Th H ^a   Geers, M G D ^b  

^a NETHERLANDS INSTITUTE FOR METALS RESEARCH   (Netherlands)

^b EINDHOVEN UNIVERSITY OF TECHNOLOGY   (Netherlands)

Author keywords

Crystal plasticity; Mechanical testing; Metallic materials; Microstructures; Size effects

Indexed keywords

MATHEMATICAL MODELS; MECHANICAL TESTING; MICROSTRUCTURE; THERMAL EFFECTS;

CRYSTAL PLASTICITY; METALLIC MATERIALS; SIZE EFFECTS;

SPECIMEN PREPARATION;

EID: 44649126657     PISSN: 00225096     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jmps.2008.03.008     Document Type: Article

References (45)

1. 2 laser machined heat affected zone of 2024 aluminum alloy. Appl. Surf. Sci. 208-209 (2003) 210-217
2. Armstrong R., Codd I., Douthwaite R.M., and Petch N.J. The plastic deformation of polycrystalline aggregates. Philos. Mag. 7 (1962) 45-58
3. Arzt E. Size effects in materials due to microstructural and dimensional constraints: a comparative review. Acta Mater. 46 (1998) 5611-5626
4. Bayley C.J., Brekelmans W.A.M., and Geers M.G.D. A comparison of dislocation induced back stress formulations in strain gradient crystal plasticity. Int. J. Solids Struct. 43 (2006) 7268-7286
5. Bayley C.J., Brekelmans W.A.M., and Geers M.G.D. A three-dimensional dislocation field crystal plasticity approach applied to miniaturized structures. Philos. Mag. A 87 (2007) 1361-1378
6. Bradley W.L., Renfroe W., and Matlock D.K. Recovery during stress relaxation testing of aluminum at 298 K. Scr. Metall. 10 (1976) 905-908
7. Cahn, R.W., 1965. Physical Metallurgy. North-Holland, Amsterdam.
8. Chu T.C., Ranson W.F., Sutton M.A., and Petters W.H. Applications of digital-image-correlation techniques to experimental mechanics. Exp. Mech. 25 (1985) 232-244
9. Connolley T., McHugh P.E., and Bruzzi M. A review of deformation and fatigue of metals at small size scales. Fatigue Fract. Eng. Mater. Struct. 28 (2005) 1119-1152
10. Evers L.P., Brekelmans W.A.M., and Geers M.G.D. Scale dependent crystal plasticity framework with dislocation density and grain boundary effects. Int. J. Solids Struct. 41 (2004) 5209-5230
11. Fleck N.A., and Hutchinson J.W. Strain gradient plasticity. Adv. Appl. Mech. 33 (1997) 295-361
12. Fu Y.Q., Luo J.K., Flewitt A.J., Ong S.E., Zhang S., and Milne W.I. Laser micromachining of sputtered DLC films. Appl. Surf. Sci. 252 (2006) 4914-4918
13. Fülöp T., Brekelmans W.A.M., and Geers M.G.D. Size effects from grain statistics in ultra-thin metal sheets. J. Mater. Process. Technol. 174 (2006) 233-238
14. Geers M.G.D., Brekelmans W.A.M., and Janssen P.J.M. Size effects in miniaturized polycrystalline FCC samples: strengthening versus weakening. Int. J. Solids Struct. 43 (2006) 7304-7321
15. Greer J.R., Oliver W.C., and Nix W.D. Size dependence of mechanical properties of gold at the micron scale in the absence of strain gradients. Acta Mater. 53 (2005) 1821-1830
16. Hall E.O. The deformation and ageing of mild steel: III discussion of results. Proc. Phys. Soc. B 64 (1951) 747-753
17. Han C., Hartmaier A., Gao H., and Huang Y. Discrete dislocation dynamics simulations of surface induced size effects in plasticity. Mater. Sci. Eng. A 415 (2006) 225-233
18. Henning M., and Vehoff H. Statistical size effects based on grain size and texture in thin sheets. Mater. Sci. Eng. A 452-453 (2007) 602-613
19. Humphreys, J.F., 1991. Materials Science and Technolgy: Processing of Metals and Alloys, vol. 15. VCH, Weinheim, New York, Basel, Cambridge.
20. Janssen P.J.M., de Keijser Th.H., and Geers M.G.D. An experimental assessment of grain size effects in the uniaxial straining of thin Al sheet with a few grains across the thickness. Mater. Sci. Eng. A 419 (2006) 238-248
21. Jaspers S.P.F.C., and Dautzenberg J.H. Material behaviour in metal cutting: strains, strain rates and temperatures in chip formation. J. Mater. Process. Technol. 121 (2002) 123-135
22. Joo B.Y., Oh S.I., and Jeon B.H. Development of micro punching system. CIRP Ann. Manuf. Technol. 50 (2001) 191-194
23. Kals, R.T.A., 1998. Fundamentals on the miniaturisation of sheet metal working processes. Ph.D. Thesis, Friedrich-Alexander-Universität, Lehrstuhl für Fertigungstechnologie.
24. Kals R.T.A., and Eckstein R. Miniaturization in sheet metal working. J. Mater. Process. Technol. 103 (2000) 95-101
25. Kathuria Y.P. Laser microprocessing of metallic stent for medical therapy. J. Mater. Process. Technol. 170 (2005) 545-550
26. Maiti S.K., Ambekar A.A., Singh U.P., Date P.P., and Narasimhan K. Assessment of influence of some process parameters on sheet metal blanking. J. Mater. Process. Technol. 102 (2000) 249-256
27. Metal Industries Research & Development (MIRDC) Research report, 2004.
28. Miyazaki S., Shibata K., and Fujita H. Effect of specimen thickness on mechanical properties of polycrystalline aggregates with various grain sizes. Acta Metall. 27 (1979) 855-862
29. M'Saoubi R., and Ryde L. Application of the EBSD technique for the characterisation of deformation zones in metal cutting. J. Mater. Process. Technol. 405 (2005) 339-349
30. Nicola L., Van der Giessen E., and Needleman A. Size effects in polycrystalline thin films analyzed by discrete dislocation plasticity. Thin Solid Films 479 (2005) 329-338
31. Ohmori H., Katahira K., Uehara Y., and Lin W. ELID-grinding of microtool and applications to fabrication of microcomponents. Int. J. Mater. Prod. Technol. 18 (2003) 498-508
32. Okazaki Y., Mishima N., and Ashida K. Microfactory-concept, history, and developments. J. Manuf. Sci. Eng. 126 (2004) 837-844
33. Perryman E.C.W. Observations on the structural changes accompanying recovery in super-purity aluminium. Acta Metall. 2 (1954) 26-37
34. Petch N.J. The cleavage strength of polycrystals. J. Iron Steel Inst. 174 (1953) 25-28
35. Petzow G. Metallographic Etching (1999), ASM International, Metals Park
36. Samuels L.E. The nature of mechanically polished metal surfaces: the surface deformation produced by the abrasion and polishing of 70:30 brass. J. Inst. Met. 86 (1956-1957) 51
37. Shu J.Y., Fleck N.A., Van der Giessen E., and Needleman A. Boundary layers in constrained plastic flow: comparison of nonlocal and discrete dislocation plasticity. J. Mech. Phys. Solids 49 (2001) 1361-1395
38. Stölken J.S., and Evans A.G. A microbend test method for measuring the plasticity length scale. Acta Mater. 46 (1998) 5109-5115
39. To S., and Lee W.B. Deformation behaviour of aluminium single crystals in ultraprecision diamond turning. J. Mater. Process. Technol. 113 (2001) 296-300
40. Turley D.M., and Doyle E.D. Factors affecting workpiece deformation during grinding. Mater. Sci. Eng. 21 (1975) 261-271
41. Vogler M.P., Kapoor S.G., and DeVor R.E. On the modeling and analysis of machining performance in micro-endmilling, part I: Surface generation. J. Manuf. Sci. Eng. 126 (2004) 685-694
42. Widjaja A., Van der Giessen E., Deshpande V., and Needleman A. Contact area and size effects in discrete dislocation modeling of wedge indentation. J. Mater. Res. 22 (2007) 655-663
43. Wong Y.C., and Doyle E.D. Implications of high strain deformation in grinding. Wear 233-235 (1999) 395-401
44. World Technology Evaluation Center (WTEC) Panel report, 2005. International Assessment of Research and Development in Micromanufacturing.
45. Yilbas B.S. Laser cutting quality assessment and thermal efficiency analysis. J. Mater. Process. Technol. 155-156 (2004) 2106-2115