Ceramic response to high speed grinding

Machining Science and Technology

Volumn 8, Issue 1, 2004, Pages 21-37

  Yin, Ling ^a,b   Huang, Han ^a,c  

^a SINGAPORE INSTITUTE OF MANUFACTURING TECHNOLOGY   (Singapore)

^b TIANJIN UNIVERSITY   (China)

^c UNIVERSITY OF WESTERN AUSTRALIA   (Australia)

Author keywords

Ceramics; Diamond wheels; Grinding forces; High speed grinding; Material removal; Surface roughness

Indexed keywords

ALUMINA; CERAMIC MATERIALS; ELECTROPLATING; GRINDING WHEELS; OPTIMIZATION; RESINS; SILICON NITRIDE; SURFACE ROUGHNESS; THERMAL EFFECTS; VITRIFICATION; WHEEL DRESSING;

GRINDING FORCES; GRIT DIAMOND WHEEL; HIGH SPEED GRINDING; MATERIAL REMOVAL;

GRINDING (MACHINING);

EID: 3042668413     PISSN: 10910344     EISSN: None     Source Type: Journal    
DOI: 10.1081/MST-120034240     Document Type: Article

References (39)

1. Bifano, T. G., Dow, T. A., Scattergood, R. O. (1991). Ductile-regime: a new technology for machining brittle materials. ASME Journal of Engineering for Industry 113:184-189.
2. Blaedel, K. L., Taylor, J. S., Evans, C. J. (1999). Ductile-regime grinding of brittle materials. In: Jahanmir, S., Ramulu, M., Koshy, P., eds. Machining of Ceramics and Composites. New York: Marcel Dekker, pp. 139-176.
3. Dong, X., Yin, L., Jahanmir, S., Ives, L. K., Rekow, E. D. (2000). Abrasive machining of glass-ceramics with a dental handpiece. Machining Science & Technology 4(2):209-233.
4. Evans, A. G., Marshall, D. B. (1981). Wear mechanisms in ceramics. In: Rigney, D. A., ed. Fundamental of Friction and Wear of Materials. Metals Park, Ohio: American Society for Metals, pp. 439-452.
5. Huang, H., Liu, Y. C. (2003). Experimental investigations of machining characteristics and removal mechanisms of advanced ceramics in high speed deep grinding. International Journal of Machine Tools and Manufacture 43:811-823.
6. Huang, H., Yin, L. (2001). High speed grinding performance and material removal mechanisms of silicon nitride. In: Ichiro Inasaki, ed. Initiatives of Precision Engineering at the Beginning of a Millennium. Boston: Kluwer Academic Publishers, pp. 416-420.
7. Huang, H., Yin, L., Zhou, L. B. (2000a). High speed grinding of silicon nitride with resin bond diamond wheels. Journal of Materials Processing Technology, 141:329-336.
8. Hwang, T. W., Evans, C. J., Malkin, S. (2000a). An investigation of high speed grinding with electroplated diamond wheels. Annals of CIRP 49(1):245-248.
9. Hwang, T. W., Evans, C. J., Whitenton, E. P. (2000b). High speed grinding of silicon nitride with electroplated diamond wheels. II. Wheel topography and grinding mechanisms. ASME Journal of Manufacturing Science and Engineering 122:42-50.
10. Hwang, T. W., Evans, C. J., Whitenton, E. P., Malkin, S. (2000c). High speed grinding of silicon nitride with electroplated diamond wheels. I. Wear and wheel life. ASME Journal of Manufacturing Science and Engineering 122:32-41.
11. Inasaki, I. (1986). High efficiency grinding of advanced ceramics. Annals of CIRP 35(1):211-214.
12. Inasaki, I. (1987). Grinding of hard and brittle materials. Annals of CIRP 36(2):463-471.
13. Inoue, K., Sakai, Y., Ono, K., Watanabe, Y. (1994). Super high speed grinding for ceramics with vitrified diamond wheel. International Journal of Japan Society for Precision Engineering 28(4):344-345.
14. Jahanmir, S., Xu, H. H. K., Ives, L. K. (1999). Mechanisms of materials removal in abrasive machining. In: Jahanmir, S., Ramulu, M., Koshy, P., eds. Machining of Ceramics and Composites. New York: Marcel Dekker, pp. 11-84.
15. Kitajima, K., Cai, G. Q., Tanaka, Y., Zheng, H. W. (1992). Study on mechanisms of ceramics grinding. Annals of CIRP 41(1):367-371.
16. Klocke, F., Brinksmeier, E., Evans, C., Howes, T., Inasaki, I., Minke, E., Tönshoff, H. K., Webster, J. A., Stuff, D. (1997). High-speed grinding-fundamentals and State of the art in Europe, Japan and the USA. Annals of CIRP 46(2):715-724.
17. Klocke, F., Verlemann, E., Schippers, C. (1999). High-speed grinding of ceramics. In: Jahanmir, S., Ramulu, M., Koshy, P., eds. Machining of Ceramics and Composites. New York: Marcel Dekker, pp. 119-138.
18. Komandury, R. (1996). On material removal mechanisms in finishing of advanced ceramics and glasses. Annals of CIRP 45(1):509-513.
19. Koshy, P., Ives, L. K., Jahanmir, S. (1999). Simulation of diamond ground surfaces. International Journal of Machine Tools and Manufacture 39:1451-1470.
20. Kovach, J. A., Srinivasan, S., Blau, P. J., Bandyopadhyay, B., Malkin, S., Ziegler, K. (1993). A feasibility investigation of high speed, low damage grinding for advanced ceramics. In: The Proceedings of the 5th International Grinding Conference. Society of Manufacturing Engineers: Cincinnati, Ohio, MR93-352.
21. Malkin, S. (1989). Grinding Technology: Theory and Application of Machining with Abrasives. New York: John Wiley & Sons.
22. Malkin, S., Hwang, T. W. (1996). Grinding mechanisms for ceramics. Annals of CIRP 45(2):569-580.
23. Marshall, D. B. (1986). Strength characteristics of transformation- toughened zirconia. Journal of American Ceramic Society 69(3):173-180.
24. Padture, N. P., Evans, C. J., Xu, H. H. K., Lawn, B. R. (1995). Enhanced machinability of silicon carbide via microstructural design. Journal of American Ceramic Society 78(1):215-217.
25. Padture, N. P., Lawn, B. R. (1995). Contact fatigue of a silicon carbide with a heterogeneous grain structure. Journal of American Ceramic Society 78(6):1431-1438.
26. Pajares, A., Wei, L., Lawn, B. R., Marshall, D. B. (1995). Damage accumulation and cyclic fatigue in Mg-PSZ at Hertzian contacts. Journal of Materials Research 10(10):2613-2625.
27. Peterson, I. M., Pajares, A., Lawn, B. R., Thomspon, V. P., Rekow, E. D. (1998). Mechanical characterization of dental ceramics by Hertzian contacts. Journal of Dental Research 77(2): 589-602.
28. Tönshoff, H. K., Karpuschewski, B., Mandrysch, T., Inasaki, I. (1998). Grinding process achievements and their consequences on machine tools challenges and opportunities. Annals of CIRP 47(2):651-668.
29. Xu, H. H. K., Jahanmir, S. (1995a). Microstructure and material removal in scratching of alumina. Journal of Materials Science 30:2335-2247.
30. Xu, H. H. K., Jahanmir, S. (1995b). Scratching and grinding of a machinable glassceramic with weak interfaces and rising T-curve. Journal of American Ceramic Society 78(2):497-500.
31. Xu, H. H. K., Jahanmir, S., Ives, L. K., Job, L. S., Ritchie, K. T. (1996). Short-crack toughness and abrasive machining of silicon nitride ceramics. Journal of American Ceramic Society 79:3055-3065.
32. Xu, H. H. K., Jahanmir, S., Wang, Y. (1995a). Effect of grain size scratch interactions and material removal in alumina. Journal of American Ceramic Society 78(4):881-891.
33. Xu, H. H. K., Wei, L., Padture, N. P., Lawn, B. R. (1995b). Effect of microstructural coarsening on Herzian contact damage in silicon nitride. Journal of Materials Science 30:869-878.
34. Xu, H. H. K., Padture, N. P., Jahanmir, S. (1995c). Effect of microstructure on material-removal mechanisms and damage tolerance in abrasive machining of silicon carbide. Journal of American Ceramic Society 78(9):2443-2448.
35. Xu, H. H. K., Jahnamir, S., Ives, L. K. (1997). Effect of grinding on strength of tetragonal zirconia and zirconia-toughened alumina. Machining Science & Technology 1(1):49-66.
36. Yin, L., Ives, L. K., Jahamnir, S., Rekow, E. D., Romberg, E. (2001). Abrasive machining of glass-infiltrated alumina with diamond burs. Machining Science & Technology 5(1):43-61.
37. Yin, L., Jahanmir, S., Ives, L. K. (2003a). Abrasive machining of porcelain and zirconia with a dental handpiece. Wear 255:975-989.
38. Yin, L., Vancoille, E. Y. J., Lee, L. C., Liu, Y. C., Huang, H., Ramesh, K. (2003b). High-precision low-damage grinding of a polycrystalline silicon carbide. Key Engineering Materials 238, 239:59-64.
39. Yin, L., Vancoille, E. Y. J., Lee, L. C., Huang, H., Ramesh, K., Liu, X. D. (2004). High-quality grinding of polycrystalline silicon carbide spherical surfaces. Wear. 256:197-207.