The effects of chamfered and honed tool edge geometry in machining of three aluminum alloys

International Journal of Machine Tools and Manufacture

Volumn 45, Issue 10, 2005, Pages 1178-1187

  Fang, N ^a   Wu, Q ^a  

^a Utah State University   (United States)

Author keywords

Cutting forces; Machining; Tool edge preparation

Indexed keywords

ALLOYING; ALUMINUM ALLOYS; CUTTING EQUIPMENT; SURFACE PHENOMENA; THICKNESS MEASUREMENT; THRUST REVERSAL;

CHIP THICKNESS; CUTTING FORCES; THRUST FORCE; TOOL EDGE PREPARATION;

MICROMACHINING;

EID: 17944374316     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2004.12.003     Document Type: Article

References (34)

1. J.D. Thiele, S.N. Melkote, R.A. Peascoe, and T.R. Watkins Effect of cutting-edge geometry and workpiece hardness on surface residual stresses in finish hard turning of AISI 52100 steel ASME Journal of Manufacturing Science and Engineering 122 1999 642 649
2. F.Z. Fang, H. Wu, X.D. Liu, Y.C. Liu, and S.T. Ng Tool geometry study in micromachining Journal of Micromechanics and Microengineering 13 2003 726 731
3. R. Komanduri, N. Chandrasekaran, and L.M. Raff Effect of tool geometry in nanometric cutting: a molecular dynamics simulation approach Wear 219 1998 84 97
4. E. Shamoto, and T. Moriwaki Ultraprecision diamond cutting of hardened steel by applying elliptical vibration cutting Annals of the CIRP 48 1999 441 444
5. Kennametal, Inc. Lathe Tooling Catalog 1010 2004 Kennametal, Inc. Latrobe, PA
6. Sandvik Coromant Company Turning Tools and Inserts 2004 Sandvik Coromant Company Fair Lawn, NJ
7. Cemented Carbide Producers' Association ANSI B212.4-2002: Indexable Inserts Identification Systems 2002 Cemented Carbide Producers' Association Cleveland, OH
8. Y.K. Chou, and C.J. Evans White layers and thermal modeling of hard turned surfaces International Journal of Machine Tools and Manufacture 39 1999 1863 1881
9. C.S. Chang, and G.C. Tsai A force model of turning stainless steel with worn tools having nose radius Journal of Material Processing Technology 142 2003 112 130
10. M.R. Movahhedy, Y. Altintas, and M.S. Gadala Numerical analysis of metal cutting with chamfered and blunt tools ASME Journal of Manufacturing Science and Engineering 124 2002 178 188
11. M. Hirao, J. Tlustry, R. Sowerby, and G. Chandra Chip formation with chamfered tools ASME Journal of Engineering for Industry 104 1982 339 342
12. R.J. Schimmel, W.J. Endres, and R. Stevenson Application of an internally consistent material model to determine the effect of tool edge geometry in orthogonal machining ASME Journal of Manufacturing Science and Engineering 124 2002 536 543
13. K.W. Kim, W.Y. Lee, and H. Sin A finite element analysis for the characteristics of temperature and stress in micro-machining considering the size effect International Journal of Machine Tools and Manufacture 39 1999 1507 1524
14. M.ES. Abdelmoneim, and R.F. Scrutton Tool edge roundness and stable built-up formation in finish machining Transactions of the ASME 96 1974 1258 1267
15. F.Z. Fang, and L.J. Chen Ultra-precision cutting for ZKN7 glass Annals of the CIRP 49 2000 17 20
16. R. Wertheim, A. Satran, and A. Ber Modifications of the cutting edge geometry and chip formation in milling Annals of the CIRP 43 1994 63 66
17. D.A. Lucca, P. Chou, and R.J. Hocken Effect of tool edge geometry on the nanometric cutting of Ge Annals of the CIRP 47 1998 475 478
18. M.E. Merchant Basic mechanics of the metal cutting process Transactions of the ASME 66 1944 A168 A175
19. E.H. Lee, and B.W. Shaffer The method of plasticity applied to a problem of machining Transactions of the ASME 18 1951 405 413
20. P.L.B. Oxley The Mechanics of Machining: An Analytical Approach to Assessing Machinability 1989 Ellis Horwood Chichester, UK
21. P. Albrecht New developments in the method of metal cutting process: part I - the ploughing process in metal cutting ASME Journal of Engineering for Industry 82 1960 348 357
22. R.N. Roth, and P.L.B. Oxley Slip-line field analysis for orthogonal machining based upon experimental flow field Journal of Mechanical Engineering Science 14 1972 85 97
23. N. Fang Slip-line modeling of machining with a rounded-edge tool, part I: new model and theory Journal of Mechanics and Physics of Solids 51 2003 715 742
24. K. Iwata, K. Osakada, and Y. Terasaka Process modeling of orthogonal cutting by the rigid-plastic finite element method ASME Journal of Engineering Materials and Technology 106 1984 132 138
25. K.W. Kim, W.Y. Lee, and H. Sin A finite-element analysis for machining with the tool edge considered Journal of Material Processing Technology 86 1997 45 55
26. Y. Ohbuchi, and T. Obikawa Finite element modeling of chip formation in the domain of negative rake angle cutting ASME Journal of Engineering Materials and Technology 125 2003 324 332
27. Y. Kita, M. Ido, and N. Kawasaki A study of metal flow ahead of tool face with large negative rake angle ASME Journal of Engineering for Industry 104 1982 319 325
28. C. Rubensten, W.S. Lau, and P.K. Venuvinod Flow of workpiece material in the vicinity of the cutting edge International Journal of Machine Tool Design and Research 25 1985 91 97
29. W.J. Endres, R.E. DeVor, and S.G. Kapoor A dual-mechanism approach to the prediction of machining forces. 1. Model development ASME Journal of Engineering for Industry 117 1995 526 533
30. S. Kobayashi, and E.G. Thomsen Some observations on the shearing process in metal cutting ASME Journal of Engineering for Industry 81 1959 251 262
31. Military Handbook, MIL-HDBK-5H: Metallic Materials and Elements for Aerospace Vehicle Structures, Works of the US Department of Defense, 1998.
32. K.A. Dannemann, C.E. Anderson, and G.R. Johnson Modeling the ballistic impact performance of two aluminum alloys Symposium on Modeling the Performance of Engineering Structural Materials II, Indianapolis, IN 2001 pp. 63-74
33. G.R. Johnson, R.A. Stryk, T.J. Holmquist, and S.R. Beissel User Instructions for the Version of the EPIC Code Alliant Techsystems, Inc., 1996
34. G.R. Johnson, and W.H. Cook A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures in: Proceedings of the Seventh International Symposium on Ballistics, Hague, The Netherlands 1983 pp. 541-547