Finite element modeling of chip formation in the domain of negative rake angle cutting

Journal of Engineering Materials and Technology

Volumn 125, Issue 3, 2003, Pages 324-332

  Ohbuchi, Y ^a   Obikawa, T ^b  

^a KUMAMOTO UNIVERSITY   (Japan)

^b TOKYO INSTITUTE OF TECHNOLOGY   (Japan)

Author keywords

[No Author keywords available]

Indexed keywords

CARBON STEEL; CUTTING; SHEAR STRESS; THERMAL EFFECTS;

RAKE ANGLE CUTTING;

MICROPROCESSOR CHIPS;

EID: 0041569771     PISSN: 00944289     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1590999     Document Type: Article

References (26)

1. Rowe, G. W., and Wetton, A. G., 1969, "Theoretical Considerations in the Grinding of Metals," J. Inst. Met., 97, pp. 193-200.
2. Abebe, M., and Appl, F. C., 1988, "Theoretical Analysis of the Basic Mechanics of Abrasive Processes (Part 1)," Wear, 126, pp. 251-266.
3. Matsuo, T., Toyoura, S., Oshima, E., and Ohbuchi, Y., 1989, "Effect of Grain Shape on Cutting Force on Superabrasive Single-Grit Tests," CIRP Ann., 38(1), pp. 323-326.
4. Komanduri, R., 1971, "Some Aspects of Machining with Negative Rake Tools Simulating Grinding," Int. J. Mach. Tool Des. Res., 11, pp. 223-233.
5. Malkin, S., 1979, "Negative Rake Cutting to Simulate Chip Formation in Grinding," CIRP Ann., 28(1), pp. 209-212.
6. Ohbuchi, Y., and Matsuo, T., 1991, "Force and Chip Formation in Single-Grit Orthogonal Cutting with Shaped CBN and Diamond Grains," CIRP Ann., 40(1), pp. 327-380.
7. Usui, E., and Shirakashi, T., 1982, "Mechanics of Machining-From Descriptive to Predictive Theory," ASME, PED-7, pp. 13-35.
8. Iwata, K., Osakada, K., and Terasaka, Y., 1984, "Process Modeling of Orthogonal Cutting by the Rigid-Plastic Finite Element Method," ASME J. Eng. Mater. Technol., 106, pp. 132-138.
9. Strenkowski, J. S., and Carroll, III, J. T., 1985, "A Finite Element Model of Orthogonal Metal Cutting," ASME J. Ind., 107, pp. 349-354.
10. Lin, Z. C., and Lin, S. Y., 1992, "A Coupled Finite Element Model of Thermo-Elastic-Plastic Large Deformation for Orthogonal Cutting," ASME J. Eng. Mater. Technol., 114, pp. 218-226.
11. Shih, A. J., and Yang, H. T. Y., 1993, "Experimental and Finite Element Predictions of Residual Stress due to Orthogonal Metal Cutting," Int. J. Numer. Methods Eng., 36, pp. 1487-1507.
12. Shih, A. J., 1996, "Finite Element Analysis of the Rake Angle Effects in Orthogonal Metal Cutting," Int. J. Mech. Sci., 38, pp. 1-17.
13. Dirikolu, M. H., Childs, T. H. C., and Maekawa, K., 2001, "Finite Element Simulation of Chip Flow in Metal Machining," Int. J. Mech. Sci., 43, pp. 2699-2713.
14. Marusich, T. D., and Ortiz, M., 1995, "Modeling and Simulation of High-speed Machining," Int. J. Numer. Methods Eng., 38, pp. 3675-3694.
15. Obikawa, T., and Usui, E., 1996, "Computational Machining of Titanium Alloy-Finite Element Modeling and a Few Results," ASME J. Manuf. Sci. Eng., 118, pp. 208-215.
16. Obikawa, T., Sasahara, H., Shirakashi, T., and Usui, E., 1997, "Application of Computational Machining Method to Discontinuous Chip Formation," ASME J. Manuf. Sci. Eng., 119, pp. 667-674.
17. Ueda, N., and Matsuo, T., 1982, "An Analysis of Saw-Toothed Chip Formation," CIRP Ann., 31(1), pp. 81-84.
18. Kita, Y., Ido, M., and Hata, S., 1978, "The Mechanism of Metal Removal by an Abrasive Tool," Wear, 47, pp. 185-193.
19. Kita, Y., Ido, M., and Tsuji, Y., 1981, "The Influence of the Cutting Speed on the Mechanism of Metal Removal by an Abrasive Tool," Wear, 71, pp. 55-63.
20. Kita, Y., Ido, M., and Kawasaki, N., 1982, "A Study of Metal Flow Ahead of Tool Face With Large Negative Rake Angle," ASME J. Eng. Ind., 104, pp. 319-325.
21. Nagtegaal, J. C., Parks, D. M., and Rice, J. R., 1974, "On Numerically Accurate Finite Element Solutions in the Fully Plastic Range," Comput. Methods Appl. Mech. Eng., 4, pp. 153-177.
22. Yoshino, M., and Shirakashi, T., 1997, "Flow-Stress Equation Including Effects of Strain-Rate and Temperature History," Int. J. Mech. Sci., 39, pp. 1345-1362.
23. Horie, T., 1993, "Finite Element Analysis of Mechanical and Thermal Damage in the Ground Surface Layer," Master Thesis, Tokyo Institute of Technology, pp. 44-46.
24. Yoshino, M., Shirakashi, T., and Obikawa, T., 1994, "Numerical Analysis of Residual Stress in a Ground Surface Layer," Proceedings of the Seventh International Conference on Production/Precision Engineering, Sept. 15-17, 1994, Usui, E., ed., 1, Elsevier Sci., Tokyo, pp. 497-502.
25. Shirakashi, T., Yoshino, M., Obikawa, T., and Horie, T., 1994, "Simulative Analysis of Effects of Flow Stress Characteristic on Ground Surface Layer Properties," Trans. Jpn. Soc. Mech. Eng., Ser. C, 60(577), pp. 2946-2951.
26. Recht, R. F., 1964, "Catastrophic Thermoplastic Shear," ASME J. Appl. Mech., 31, pp. 189-193.