Identification of machining process damping using output-only modal analysis

Journal of Manufacturing Science and Engineering

Volumn 136, Issue 5, 2014, Pages

  Ahmadi, K ^a   Altintas, Y ^a  

^a UNIVERSITY OF BRITISH COLUMBIA   (Canada)

Author keywords

[No Author keywords available]

Indexed keywords

CUTTING; CUTTING TOOLS; DOMAIN DECOMPOSITION METHODS; FORECASTING; FREQUENCY DOMAIN ANALYSIS; MACHINING; MODAL ANALYSIS;

CHATTER STABILITY; DEPENDENT PROCESS; FORCE COEFFICIENTS; FREQUENCY DOMAIN DECOMPOSITION; MACHINING PROCESS; ORTHOGONAL CUTTING; OUTPUT-ONLY MODAL ANALYSIS; WORKPIECE MATERIALS;

DAMPING;

EID: 84916939402     PISSN: 10871357     EISSN: 15288935     Source Type: Journal    
DOI: 10.1115/1.4027676     Document Type: Article

References (27)

1. Tobias, S. A., 1965, Machine-Tool Vibration, John Wiley, London.
2. Polacek, M., and Tlusty, J., 1963, "The Stability of Machine Tools Against Self-Excited Vibrations in Machining," ASME Int. Res. Prod. Eng., 1, pp. 465-474.
3. Smith, S., and Tlusty, J., 1992, "Stabilizing Chatter by Automatic Spindle Speed Regulation," CIRP Ann. Manuf. Technol., 41(1), pp. 357-362.
4. Altintas, Y., 2012, Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, Cambridge University Press, Cambridge, UK.
5. Sisson, T., and Kegg, R., 1969, "An Explanation of Low-Speed Chatter Effects," ASME J. Eng. Ind., 91(4), pp. 951-958.
6. Wallace, P., and Andrew, C., 1965, "Machining Forces: Some Effects of Tool Vibration," J. Mech. Eng. Sci., 7(2), pp. 152-162.
7. Huang, C. Y., and Wang, J. J. J., 2007, "Mechanistic Modeling of Process Damping in Peripheral Milling," ASME J. Manuf. Sci. Eng., 129(1), pp. 12-20. (Pubitemid 46723440)
8. Wu, D., 1989, "A New Approach of Formulating the Transfer Function for Dynamic Cutting Process," ASME J. Eng. Ind., 111(1), pp. 37-47.
9. Jin, X., and Altintas, Y., 2013, "Chatter Stability Model of Micro-Milling With Process Damping," ASME J. Manuf. Sci. Eng., 135(3), p. 031011.
10. Altintas, Y., Montgomery, D., and Budak, E., 1992, "Dynamic Peripheral Milling of Flexible Structures," ASME J. Eng. Ind., 114(2), pp. 137-145.
11. Elbestawi, M., Ismail, F., Du, R., and Ullagaddi, B., 1994, "Modeling Machining Dynamics Including Damping in the Tool-Workpiece Interface," ASME J. Eng. Ind., 116(4), pp. 435-439.
12. Chiou, R. Y., and Liang, S. Y., 1998, "Chatter Stability of a Slender Cutting Tool in Turning With Tool Wear Effect," Int. J. Mach. Tools Manuf., 38(4), pp. 315-327. (Pubitemid 128423994)
13. Peters, J., Vanherck, P., and Van Brussel, H., 1972, "The Measurement of the Dynamic Cutting Forces," CIRP Ann., pp. 129-136.
14. Tlusty, J., 1978, "Analysis of the State of Research in Cutting Dynamics," CIRP Ann., 27(2), pp. 583-589. (Pubitemid 9425627)
15. Altintas, Y., Eynian, M., and Onozuka, H., 2008, "Identification of Dynamic Cutting Force Coefficients and Chatter Stability With Process Damping," CIRP Ann., 57(1), pp. 371-374.
16. Budak, E., and Tunc, L., 2009, "A New Method for Identification and Modeling of Process Damping in Machining," ASME J. Manuf. Sci. Eng., 131(5), pp. 1-10.
17. Kurata, Y., Merdol, D., Altintas, Y., Suzuki, N., and Shamoto, E., 2010, "Chatter Stability in Turning and Milling With in Process Identified Process Damping," J. Adv. Mech. Des., Syst. Manuf., 4(6), pp. 1107-1118.
18. Peeters, B., and DeRoeck, G., 2001, "The Identification of Mechanical Systems: Stochastic System Identification for Operational Modal Analysis: A Review," ASME J. Dyn. Syst. Meas. Control, 123(4), pp. 659-667. (Pubitemid 33715996)
19. Jin, X., and Altintas, Y., 2011, "Slip-Line Field Model of Micro-Cutting Process With Round Tool Edge Effect," J. Mater. Process. Technol., 211(3), pp. 339-355.
20. Ranganath, S., Campbell, A., and Gorkiewicz, D., 2007, "A Model to Calibrate and Predict Forces in Machining With Honed Cutting Tools or Inserts," Int. J. Mach. Tools Manuf., 47(5), pp. 820-840. (Pubitemid 46162101)
21. Tunc, L., and Budak, E., 2013, "Identification and Modeling of Process Damping in Milling," ASME J. Manuf. Sci. Eng., 135(2), pp. 1-12.
22. Ewins, D. J., 2000, Modal Testing: Theory, Practice and Application, Research Studies Press Ltd., Letchworth, Hertfordshire, UK.
23. Altintas, Y., and Budak, E., 1995, "Analytical Prediction of Stability Lobes in Milling," CIRP Ann., 44(1), pp. 357-362.
24. Insperger, T., and Stepan, G., 2011, Semi-Discretization for Time-Delay Systems, Springer, New York.
25. Eksioglu, C., Kilic, Z., and Altintas, Y., 2012, "Discrete-Time Prediction of Chatter Stability, Cutting Forces, and Surface Location Errors in Flexible Milling Systems," ASME J. Manuf. Sci. Eng., 134(6), pp. 1-13.
26. Brincker, R., Zhang, L., and Andersen, P., 2001, "Modal Identification of Output-Only Systems Using Frequency Domain Decomposition," Smart Mater. Struct., 10, pp. 441-445. (Pubitemid 32637024)
27. Albrecht, A., Park, S., Altintas, Y., and Pritschow, G., 2005, "High Frequency Bandwidth Cutting Force Measurement in Milling Using Capacitance Displacement Sensors," Int. J. Mach. Tools Manuf., 45(9), pp. 993-1008. (Pubitemid 40339659)