High frequency bandwidth cutting force measurement in milling using capacitance displacement sensors

International Journal of Machine Tools and Manufacture

Volumn 45, Issue 9, 2005, Pages 993-1008

  Albrecht, Andreas ^a   Park, Simon S ^b   Altintas, Yusuf ^c   Pritschow, Günter ^a  

^a UNIVERSITY OF STUTTGART   (Germany)

^b UNIVERSITY OF CALGARY   (Canada)

^c UNIVERSITY OF BRITISH COLUMBIA   (Canada)

Author keywords

Displacement sensor; Dynamic compensation; Indirect force sensor; Kalman filter; Milling; Modal curve fitting; Monitoring

Indexed keywords

BANDWIDTH; CAPACITANCE; COMPUTER SIMULATION; COST EFFECTIVENESS; DYNAMOMETERS; FREQUENCY RESPONSE; KALMAN FILTERING; MONITORING; NATURAL FREQUENCIES; PIEZOELECTRIC DEVICES; SENSORS; SHAFT DISPLACEMENT;

CUTTING FORCE; DISPLACEMENT SENSORS; DYNAMIC COMPENSATION; INDIRECT FORCE SENSORS; MODAL CURVE FITTING; SPINDLES;

COMMINUTION;

EID: 14844313786     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2004.11.028     Document Type: Article

References (25)

1. E. Abele Online Process Monitoring vs. Offline Chatter Prediction - Possibilities of Process Stabilization in Machining Proceedings of IMECE'03 2003
2. Y. Altintas Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design 2000 Cambridge University Press Cambridge
3. K. Bimschas, Verbesserung der Werkstückqualität durch Simulation des Bearbeitungsprozesses, Dissertation, Technische Hochschule Darmstadt, 1994.
4. M. Reuber, Prozeβüberwachung beim Schlichtfräsen von Freiformflächen, Dissertation, WZL, RWTH Aachen, Germany, Berichte aus der Produktions-technik, vol. 3, 2001.
5. M. Weck, E. Verhaag, and M. Gather Adaptive control for face-milling operations with strategies for avoiding chatter-vibrations and for automatic cut distribution Annals of the CIRP 24 1975
6. R.G. Landers, and G. Ulsoy Model-based machining force control Journal of Dynamic Systems, Measurement, and Control 122 2000
7. T.Y. Kim, and J. Kim Adaptive cutting force control for a machining center by using indirect cutting force measurements International Journal of Machine Tools and Manufacture 36 1996 925 937
8. Y. Altintas Direct adaptive control of end milling process International Journal of Machine Tools and Manufacture 34 4 1994 461 472
9. G.H. Gautschi Cutting Forces in Machining and Their Routine Measurement with Multi-component Piezo-electric Force Transducers Proceedings of 12th International Machine Tool Design and Research, September, Manchester 1971 pp. 113-120
10. Kistler Rotating Cutting Force Dynamometer 9123C/9124B Manual 1999
11. H. Aoyama, I. Inasaki, I. Suda, and H. Ohzeki Prediction of Tool Wear and Tool Failure in Milling by Utilizing Magnetorestrictive Torque Sensor Proceedings of the NAMRX XXVI Conference, Atlanta, GA, USA 1998
12. D.A. Smith, S. Smith, and J. Tlusty High performance milling torque sensor ASME Journal of Manufacturing Science and Engineering 120 3 1998 504 551
13. C. Scheer, and P. Hoffmann Spindle-Integrated Force Sensors for Monitoring Drilling and Milling Processes, Sensor 99 Ninth International Conference for Sensors, May 18-20, Nürnberg, Germany 1999
14. S.S. Park, and Y. Altintas Dynamic Compensation of Cutting Forces Measured From the Spindle Integrated Force Sensor System ASME IMECE2002 DSC Conference, New Orleans, November 2002
15. H.K. Tönshoff Developments and trends in monitoring and control of machining processes Annals of the CIRP 37 2 1988 611 622
16. G. Byrne Tool condition monitoring - the status of research and industrial application Annals of CIRP 44 2 1995 541 567
17. G. Weihrich Drehzahlregelung von Gleichstromantrieben unter Verwendung eines Zustands- und Störgröβenbeobachters Regelungstechnik 26 1978 349 380
18. G. Pritschow, J. Bretschneider, and S. Fritz Reconstruction of process forces within digital servodrive systems Production Engineering 4 1 1999 73 78
19. K. Dutton, S. Thompson, and B. Barraclough The Art of Control Engineering 1997 Addison-Wesley Harlow
20. E. Anderson, and Z. Bai LAPACK User's Guide third ed. 1999 SIAM Philadelphia
21. R.G. Brown Introduction to Random Signals and Applied Kalman Filtering 1997 Wiley New York
22. J.M. Mendel Lessons in Estimation Theory for Signal Processing, Communications, and Control 1995 Prentice-Hall Englewood Cliffs, NJ
23. S.S. Park, and Y. Altintas Receptance coupling for end mill International Journal of Machine Tools and Manufacture 43 2003 889 896
24. H. Schlitt Systemtheorie für stochastische Prozesse: Statistische Grundlagen, Systemdynamik, Kalman-Filter 1992 Springer Berlin
25. H. Czichos Hütte - Die Grundlagen der Ingenieurwissenschaften, 30. Auflage 1996 Springer Berlin