A model to calibrate and predict forces in machining with honed cutting tools or inserts

International Journal of Machine Tools and Manufacture

Volumn 47, Issue 5 SPEC. ISS., 2007, Pages 820-840

  Ranganath, Santosh ^a   Campbell, Albert B ^a   Gorkiewicz, Daniel W ^a  

^a DELPHI CORPORATION   (United States)

Author keywords

Chip thickness to edge hone ratio; Edge hone; Edge radius; Ploughing force; Shearing force

Indexed keywords

CALIBRATION; CAST IRON; MACHINING; SHEARING; TURNING;

CHIP THICKNESS; EDGE HONE; EDGE HONE RATIO; EDGE RADIUS; PLOUGHING FORCES; SHEARING FORCES;

CUTTING TOOLS;

EID: 33846520473     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2006.06.019     Document Type: Article

References (31)

1. Thiele J.D., and Melkote S.N. Effect of cutting edge geometry and workpiece hardness on surface generation in the Finish hard turning of AISI 52100 steel. Journal of Materials Processing Technology 94 (1999) 216-226
2. Abdelmoneim M.E., and Scrutton R.F. Tool edge roudness and stable build-up formation in finish machining. Transactions of ASME, Journal of Engineering for Industry 96 (1974) 1258-1267
3. Albrecht P. New development in the theory of the Metal-Cutting Process, Part I. Transactions of ASME, Journal of Engineering for Industry 82 (1960) 348-358
4. Albrecht P. New development in the theory of the metal-cutting process, Part II. Transactions of ASME, Journal of Engineering for Industry 83 19 (1961) 557-571
5. Elanayar S., and Shin Y.C. Modeling of tool forces for worn tools: flank wear effects. Transactions of ASME, Journal of Engineering for Industry 118 (1996) 359-366
6. Endres W.J., DeVor R.E., and Kapoor S.G. A dual mechanism approach to the prediction of machining forces-Parts 1 and 2. Transactions of ASME, Journal of Engineering for Industry 117 (1995) 526-542
7. Hsu T.C. A study of the shear and normal stresses on a cutting tool. Transactions of ASME, Journal of Engineering for Industry 88 (1966) 51-54
8. Thomsen E.G., Lapsley J.T., and Grassi R.C. Deformation work absorbed by the workpiece during metal cutting. Transactions of ASME 7 (1953) 591-603
9. Waldorf D.J., DeVor R.E., and Kapoor S.G. A slip-line field for ploughing during orthogonal cutting. Transactions of ASME, Journal of Manufacturing Science and Engineering 120 (1998) 693-699
10. Wu D.W. Application of a comprehensive dynamic cutting force model to orthogonal wave-generating processes. International Journal of Mechanical Science 30 8 (1988) 581-600
11. Arsecularatne J.A. On tool-chip interface stress distributions, ploughing force and size effect in machining. International Journal of Machine Tools & Manufacture 37 7 (1997) 885-889
12. Bitans K., and Brown R.H. An investigation of the deformation in orthogonal cutting. International Journal of Machine Tool Design 5 (1965) 155-165
13. Kita Y., Ido M., and Kawasaki N. A study of metal flow ahead of tool face with large negative rake angle. Transactions of ASME, Journal of Engineering for Industry 104 (1982) 319-325
14. Komanduri R. Some aspects of machining with negative rake tools simulating grinding. International Journal of Machine Tool Design 11 (1971) 223-233
15. Manjunathaiah J., and Endres W.J. A new model and analysis of orthogonal machining with an edge-radiused tool. Transactions of ASME 122 (2000) 384-390
16. Nakayama K., and Tamura K. Size effect in metal cutting forces. Transactions of ASME, Journal of Engineering for Industry 90 (1968) 119-126
17. Manjunathaiah J., and Endres W.J. A study of apparent negative rake angle and its effects on shear angle during orthogonal cutting with edge-radiused tools. Transactions of NAMRI/SME 28 (2000) 197-202
18. Kim K.W., Lee W.Y., and Sin H.C. A finite element analysis of machining with the tool edge considered. Journal of Materials Processing Technology 86 (1999) 45-55
19. Madhavan V., Chandrasekar S., and Farris T.N. Machiing as a wedge indentation. Transactions of ASME, Journal of Applied Mechanics 67 (2000) 128-139
20. Movahheddy M.R., Altintas Y., and Gadala M.S. Numerical analysis of metal cutting with chamfered and blunt tools. Transactions of ASME, Journal of Manufacturing Science and Engineering 124 (2002) 178-188
21. Shatla M., Yen Y.C., and Altan T. Tool-workpiece interface in orthogonal cutting-application of FEM modeling. Transactions of NAMRI/SME 28 (2000) 173-178
22. Roth R.N., and Oxley P.L.B. Slip-line field analysis for orthogonal machining based upon experimental flow fields. Journal of Mechanical Engineering Science 14 2 (1972) 85-97
23. Connolly R., and Rubenstein C. The mechanics of continuous chip formation in orthogonal cutting. International Journal of Machine Design & Research 8 (1968) 159-167
24. Waldorf D.J. A simplified model for ploughing forces in turning. Transactions of NAMRI/SME 32 (2004) 447-454
25. Altintas Y., and Spence A. End milling force algorithms for CAD systems. Annals of CIRP 40 (1991)
26. Budak E., Altintas Y., and Armarego E.J.A. Prediction of milling force coefficients from orthogonal cutting data. Transactions of ASME 118 (1996) 216-224
27. H.J. Fu, R.E. DeVor, S.G. Kapoor, A Mechanistic Model for the Prediction of the Force System in Face Milling Operations, ASME Journal of Engineering for Industry. 106 81-88.
28. Kline W.A., DeVor R.E., and Shareef I.A. The prediction of surface accuracy in end milling. Journal of Engineering For Industry, Transactions of ASME 104 (1982) 272-278
29. D.A. Stephenson, J.S. Agapiou, Calculation of Main Cutting Edge Forces and Torque for Drills with Arbitrary Point Geometry, Int. Journal of Machine Tools and Manufacture 32(4) 521-538.
30. Schimmel R.S., Stevenson R., and Endres W.J. Application of an internally consistent material model to determine the effect of tool edge geometry in orthogonal machining. Transactions of ASME, Journal of Manufacturing Science and Engineering 124 (2002) 536-543
31. Merchant M.E. Basic mechanics of the metal-cutting process. Journal of Applied Mechanics 66 (1944) A168-A175