Oxidation-resistant nanocrystalline coatings

Developments in High-Temperature Corrosion and Protection of Materials

Volumn , Issue , 2008, Pages 456-475

  Peng, X ^a   Wang, F ^a  

^a INSTITUTE OF METAL RESEARCH   (China)

Author keywords

[No Author keywords available]

Indexed keywords

CHEMICAL ENGINEERING; CONDENSED MATTER PHYSICS; CORROSION; ENGINEERING; MATERIALS; TEMPERATURE CONTROL;

NANOCRYSTALLINE COATINGS; OXIDATION RESISTANT;

NANOCRYSTALS;

EID: 84903346860     PISSN: None     EISSN: None     Source Type: Book    
DOI: 10.1533/9781845694258.2.456     Document Type: Chapter

References (81)

1. Gleiter H. Nanocrystalline materials. Prog Mater Sci 1989, 33:223-315.
2. Lu K. Nanocrystalline metals crystallized from amorphous solid: nanocrystallization, structure, and properties. Mater Sci Eng 1996, R16:161-221.
3. Suryanarayana C. Nanocrystalline materials. Int Mater Rev 1995, 44:41-64.
4. Gleiter H. Nanostructured materials: Basic concepts and microstructure. Acta Mater 2000, 48(1):1-29.
5. Tjong S.C., Chen H. Nanocrystalline materials and coatings. Mater Sci Eng 2004, R45:1-88.
6. Rawers J., Slavens G. Krabbe P, 'Hot-press consolidation and tensile strength characterization of mechanically alloyed nanostructured Fe-Al and Fe-C powder'. Nanostruct Mater 1997, 9(1-8):197-200.
7. Liang G., Meng Q., Li Z. Wang E, 'Consolidation of nanocrystalline Al-Ti alloy powders synthesized by mechanical alloying'. Nanostruct Mater 1995, 5(6):673-678.
8. Haji-Mahmood M.S., Chumbley L. S, 'Processing and characterization of nanocrystalline molybdenum disilicide consolidated by hot isostatic pressing (HIP)'. Nanostruct Mater 1996, 7(1-2):95-112.
9. Lillo T.M., Korth G.E. Consolidation of nanocrystalline Fe-1.6 wt%C via low temperature hot isostatic pressing. Nanostruct Mater 1998, 10(1):35-43.
10. Valiev R.Z., Islamgaliev R.K., Alexandrov I. V, 'Bulk nanostructured materials from severe plastic deformation'. Prog Mater Sci 2000, 45(2):103-189.
11. Tao N., Wang Z., Tong W., Sui M., Lu J. Lu K, 'An investigation of surface nanocrystallization mechanism in Fe induced by surface mechanical attrition treatment'. Acta Mater 2002, 50(18):4603-4616.
12. Umemoto M. Nanocrystallization of steels by severe plastic deformation. Mater Trans 2003, 44(10):1900-1911.
13. Liu G., Lu J. Lu K, 'Surface nanocrystallization of 316L stainless steel induced by ultrasonic shot peening'. Mater Sci Eng 2000, 286(1):91-95.
14. Liu Y., Xiong T., Yang K. Thermal stability of 40Cr steel with surface nanocrystallization. Mater Sci Forum 2006, 510-511:434-437.
15. Fan X., Zhou B., Zhu L., Wang H., Huang J. 'Surface nanocrystallization of low carbon steel induced by circulation rolling plastic deformation', 5th Pacific Rim Int Conf Advanced Materials and Processing, Parts 1-5. Mater Sci Forum 2005, 475-479:133-136.
16. Hauert R. Patscheider J, 'From alloying to nanocomposites - improved performance of hard coatings'. Adv Eng Mater 2000, 2(5):247-259.
17. Mayrhofer P.H., Mitterer C., Musil J. Structure-property relationships in single- and dual-phase nanocrystalline hard coatings. Surf Coat Technol 2003, 174:725-731.
18. Veprek S., Haussmann M., Reiprich S., Shizhi L. Dian J, 'Novel thermodynamically stable and oxidation resistant superhard coating materials'. Surf Coat Technol 1996, 86(1-3):394-401.
19. Amaral M., Mohasseb F. Oliveira F J, Benedic F, Silva R F, Gicquel A, 'Nanocrystalline diamond coating of silicon nitride ceramics by microwave plasma-assisted CVD'. Thin Solid Films 2005, 482(1-2):232-236.
20. Lau M.L., Strock E., Fabel A., Lavernia C.J., Lavernia E. J, 'Synthesis and characterization of nanocrystalline Co-Cr coatings by plasma spraying'. Nanostruct Mater 1998, 10(5):723-730.
21. Stover D., Pracht G., Lehmann H., Dietrich M. Doring J E, Vassen R, 'New material concepts for the next generation of plasma-sprayed thermal barrier coatings'. J Therm Spray Technol 2004, 13(1):76-83.
22. Tellkamp V.L., Lau M.L., Fabel A., Lavernia E. J, 'Thermal spraying of nanocrystalline Inconel 718'. Nanostruct Mater 1997, 9(1-8):489-492.
23. He J., Schoenung J.M. 'Nanostructured coatings', Mater Sci Eng. A 2002, 336:274-319.
24. Picas J.A., Forn A., Igartua A. Mendoza G, 'Mechanical and tribological properties of high velocity oxy-fuel thermal sprayed nanocrystalline CrC-NiCr coatings'. Surf Coat Technol 2003, 174(9/10):1095-1100.
25. Fitzer E., Maurer H.J. Materials and Coatings to Resist High Temperature Corrosion London 1978, 253. D.R. Holmes, A. Rahmel (Eds.).
26. Restall J.E., Malik M., Singheiser L. Proceedings of High Temperature Alloys for Gas Turbines and Other Applications 1986, 357. Dordrecht. W. Betz (Ed.).
27. Nicholls J.R., Simms N.J., Chan W.Y., Evans H. E, 'Smart overlay coatings - concept and practice'. Surf Coat Technol 2002, 149(2-3):236-244.
28. Nicholls J.R., Hancock P. Al Yasiri L H, 'Optimising oxidation resistance of MCrAl coating systems using vapour phase alloy design'. Mater Sci Technol 1989, 5:799-805.
29. Wang F., Lou H., Zhu S. Wu W, 'The mechanism of scale adhesion on sputtered microcrystallized CoCrAl films'. Oxid Met 1996, 45(1-2):39-51.
30. Liu Z., Gao W. Dahm K L, Wang F, 'Oxidation behaviour of sputter-deposited Ni-Cr-Al micro-crystalline coatings'. Acta Mater 1998, 46(5):1691-1700.
31. Waki H. Kobayashi A, 'Development of lateral compression method of circular tube thin coating for mechanical properties of plasma sprayed CoNiCrAlY'. Mater Trans 2006, 47(7):1626-1630.
32. Brandl W., Toma D., Kruger J. Grabke H J, Matthaus G, 'The oxidation behaviour of HVOF thermal-sprayed MCrAlY coatings'. Surf Coat Technol 1997, 94-5(1-3):21-26.
33. Li C.J., Li W. Y, 'Effect of sprayed powder particle size on the oxidation behavior of MCrAlY materials during high velocity oxygen-fuel deposition'. Surf Coat Technol 2003, 162(1):31-41.
34. Hirose A., Kotani H. Kobayashik K, 'Surface modification by laser cladding of Ni-Cr-Al-Y alloy'. J. Iron Steel Inst Jpn 1993, 79(1):105-112.
35. Giggins C.S., Pettit F.S. 'Oxidation of Ni-Cr alloys between 800°C and 1200°C', Trans. TMS-AIME 1969, 245:2495-2507.
36. Giggins C.S., Pettit F.S. 'The effect of alloy grain-size and surfce deformation on the selective oxidation of chromium in Ni-Cr alloys at temperatures of 900°C and 1100°C', Trans. TMS-AIME 1969, 245:2509-2514.
37. Merz M.D. The oxidation resistance of fine-grained sputter-deposited 304 stainless steel. Metall Trans A 1979, 10:71-77.
38. Wang F., Lou H. Oxidation behaviour and scale morphology of normal-grained CoCrAl alloy and its sputtered microcrystalline coating. Mater Sci Eng 1990, A43:279-285.
39. Wang F. Oxidation resistance of sputtered Ni-3(AlCr) nanocrystalline coating. Oxid Met 1997, 47(3/4):247-258.
40. 2 atmospheres'. Oxid Met 1997, 48(5/6):497-509.
41. Chen G. Lou H, 'Oxidation behavior of a sputtered Ni-5Cr-5Al nanocrystalline coating'. Oxid Met 1997, 53(5/6):467-479.
42. Liu Z., Gao W. Dahm K L, Wang F, 'The effect of coating grain size on the selective oxidation behaviour of Ni-Cr-Al alloy'. Scripta Mater 1997, 37:1551-1558.
43. Strauss D., Muller G., Schumacher G., Engelko V., Stamm W., Clemens D. Quadakkers W J, 'Oxide scale growth on MCrAlY bond coatings after pulsed electron beam treatment and deposition of EBPVD-TBC'. Surf Coat Technol 2001, 135(2-3):196-201.
44. Yang S., Wang F., Sun Z. Zhu S, 'Influence of columnar microstructure of a sputtered NiAl coating on its oxidation behavior at 1000°C'. Intermetallics 2002, 10(5):467-471.
45. Ajdelsztajn L. Picas J A, Kim G E, Bastian F L, Schoenung J, Provenzano V, 'Oxidation behavior of HVOF sprayed nanocrystalline NiCrAlY powder'. Mater Sci Eng A 2002, 338(1-2):33-43.
46. Mrowec S. New generation of nanocrystalline coating materials resistant to high temperature corrosion. High Temp Mater Proc 2003, 22(1):1-24.
47. Peng X., Yan J., Zhou Y. Wang F, 'Effect of grain refinement on the resistance of 304 stainless steel to breakaway oxidation in wet air'. Acta Mater 2005, 53(19):5079-5088.
48. Khanna A. Bhat D G, 'Nanocrystalline gamma alumina coatings by inverted cylindrical magnetron sputtering'. Surf Coat Technol 2006, 201(1-2):168-173.
49. Wang F., Geng S. Zhu S, 'Corrosion behavior of a sputtered K38G nanocrystalline coating with a solid NaCl deposit in wet oxygen at 600 to 700°C'. Oxid Met 2002, 58(1-2):185-195.
50. Kofstad P. High Temperature Corrosion 1988, Elsiver Applied Science, London.
51. Wagner C. Reaktionstypen bei der oxydation von legierungen. Z Elektrochem 1959, 63(7):772-782.
52. Peng X., Wang F. Morphologic investigation and growth of the alumina scale on magnetron-sputtered CoCrAl nanocoatings with and without yttrium. Corros Sci 2003, 45:2293-2306.
53. 4-NaCl. J Electrochem Soc 2005, 152:B321-B326.
54. Singh Raman R. K, Khanna A S, Tiwari R K, Gnanamoorttsy J B, 'Influence of grain size on the oxidation resistance of 2.25Cr-1Mo steel'. Oxid Met 1992, 37(1-2):1-12.
55. Singh Raman R.K., Gnanamoorttsy J.B. Influence of prior-austenite grain size on oxidation behavior of 9Cr-1Mo steel. Oxid Met, (5-6) 1992, 38:483-496.
56. Singh Raman R.K., Gnanamoorttsy J.B., Roy S.K. Synergistic influence of alloy grain size and silicon content on oxidation behavior of 9Cr-1Mo steel. Oxid Met, (5-6) 1994, 42:335-355.
57. Caplan D. Cohen M, 'Effect of cold work on the oxidation of iron from 400°C to 600°C'. Corros Sci 1966, 6(7):321-335.
58. Caplan D. Graham M J, Cohen M, 'Effect of cold work on oxidation of nickel at high temperature'. J Electrochem Soc 1972, 119(9):1205-1215.
59. Wagner C. Theoretical analysis of the diffusion processes determining the oxidation rate of alloys. J Electrochem Soc 1952, 99:369-380.
60. Gesmundo F. Gleeson B, 'Oxidation of multicomponent two-phase alloys'. Oxid Met 1995, 44(1-2):211-237.
61. Peng X., Zhou Y., Zhang Y., Wang F. On the development and the oxidation of novel Ni-Cr and Ni-Al nanocoatings by composite electrodeposition. MaterSci Forum 2004, 461-464:409-416.
62. Zhou Y., Peng X. Wang F, 'Oxidation of a novel electrodeposited Ni-Alnanocomposite film at 1050°C'. Scripta Mater 2004, 50(12):1429-1433.
63. Zhang Y., Peng X. Wang F, 'Development and oxidation at 800°C of a novel electrodeposited Ni-Cr nanocomposite film'. Mater Lett 2004, 58(6):1134-1138.
64. 4 at 900°C. Scripta Mater 2007, 56:891-894.
65. Peng X., Yang X., Zhang Y., Zhou Y., Wang F. Novel high-temperature oxidation-resistant nanocomposites developed by nanocomposite electrodeposition. Mater Sci Forum 2007, 539-543:1188-1195.
66. Lou H., Zhu S. Wang F, 'Rehealing ability of oxide scales formed on microcrystalline K38G coatings'. Oxid Met 1995, 43(3-4):317-328.
67. 3 oxide scales. Mater Sci Eng 1995, A201:211-228.
68. Evans H. E, 'Effects in high-temperature oxidation of metals'. Int Mater Rev 1995, 40(1):1-40.
69. Schütze M. High Temperature Corrosion of Advanced Materials and Protective Coatings 1992, Amsterdam, North-Holland. Y. Saito (Ed.).
70. Grabke H.J., Wiemer D., Viefhaus H. Segregation of sulfur during growth of oxide scales. Appl Surf Sci 1991, 47:243-250.
71. Lang E. The Role of Active Elements in the Oxidation Behavior of High Temperature Metals and Alloys, Elsevier Applied Science, Belfast: printed in Northern Ireland at the University Press Ltd 1989.
72. Moon D.P. Role of reactive elements in alloy protection. Mater Sci Technol 1989, 5:754-764.
73. Hou P.Y., Stringer J. The effect of reactive element additions on the selective oxidation, growth and adhesion of chromia scales. Mater Sci Eng A 1995, 202:1-10.
74. Klam H.J., Hahn H., Gleiter H. The thermal expansion of grain boundaries. Acta Metall 1978, 35:2101-2104.
75. Karch J., Briant R.C., Gleiter H. Ceramics ductile at low temperature. Nature 1987, 330:556-558.
76. Smeggil J.G., Funkenbusch A.W., Bornstein N.S. A relationship between indigenous impurity elements and protective oxide scale adherence characteristics. Metall Trans 1986, A17:923-932.
77. Lees D. G, 'On the reasons for the effects of dispersions of stable oxides and additions of reactive elements on the adhesion and growth-mechanisms of chromia and alumina scales - the "sulfur effect" '. Oxid Met 1987, 27(1-2):75-81.
78. Yang S. Wang F, 'Effect of nanocrystallization on sulfur segregation in Fe-Cr-Al alloy during oxidation at 1000°C'. Oxid Met 2006, 65(3-4):195-205.
79. Schumann E. The effect of Y-ion implantation on the oxidation of β-NiAl. Oxid Met 2006, 43(1-2):157-172.
80. Yang J.C., Schumann E., Levin I. Rühle M, 'Transient oxidation of NiAl'. Acta Mater 1998, 46(6):2195-2210.
81. Yang S., Wang F., Niu Y., Wu W. Isothermal oxidation of β-NiAl alloys and sputtered coating at 1000°C in air. Mater Sci Forum 2001, 369-372:361-368.