Surface texturing of drill bits for adhesion reduction and tool life enhancement

Tribology Letters

Volumn 52, Issue 1, 2013, Pages 113-122

  Ling, Tiffany Davis ^a   Liu, Pinzhi ^a   Xiong, Shangwu ^a   Grzina, Donald ^b   Cao, Jian ^a   Wang, Q Jane ^a   Xia, Z Cedric ^c   Talwar, Rajesh ^b  

^a Northwestern University   (United States)

^b BOEING COMPANY   (United States)

^c FORD MOTOR COMPANY   (United States)

Author keywords

Adhesion reduction; Drill bit; Laser surface texturing; Micro dimpling; Tribology

Indexed keywords

CONTACT INTERFACE; LASER SURFACE TEXTURING; MICRO-DIMPLING; PICOSECOND LASER; RECTANGULAR SURFACES; SURFACE TEXTURES; SURFACE-TEXTURING; VISUAL INSPECTION;

ADHESION; DRILLS; TEXTURES; TITANIUM; TRIBOLOGY;

BITS;

EID: 84884203403     PISSN: 10238883     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11249-013-0198-7     Document Type: Article

References (36)

1. Wang, X.; Kato, K.; Adachi, K.; Aizawa, K.: The effect of laser texturing of SiC surface on the critical load for the transition of water lubrication mode from hydrodynamic to mixed. Tribol. Int. 34(10), 703-711 (2001)
2. Etsion, I.; Halperin, G.; Brizmer, V.; Kligerman, Y.: Experimental investigation of laser surface textured parallel thrust bearings. Tribol. Lett. 17(2), 295-300 (2004)
3. Lu, X.; Khonsari, M.M.: An experimental investigation of dimple effect on the stribeck curve of journal bearings. Tribol. Lett. 27(2), 169-176 (2007)
4. Tian, H.; Saka, N.; Suh, N.: Boundary lubrication studies on undulated titanium surfaces. Tribol. Trans. 32(3), 289-296 (1988)
5. Wakuda, M.; Yamauchi, Y.; Kanzaki, S.; Yasuda, Y.: Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact. Wear 254(3-4), 356-363 (2003)
6. Geiger, M.; Popp, U.; Engel, U.: Excimer laser micro texturing of cold forging tool surfaces - influence on tool life. Cirp. Ann. Manuf. Technol. 51(1), 231-234 (2002)
7. Etsion, I.: State of the art in laser surface texturing. J. Tribol. 127(1), 248-253 (2005)
8. Pettersson, U.; Jacobson, S.: Influence of surface texture on boundary lubricated sliding contacts. Tribol. Int. 36(11), 857-864 (2003)
9. Etsion, I.; Halperin, G.: A laser surface textured hydrostatic mechanical seal. Tribol. Trans. 45(3), 430-434 (2002)
10. Kovalchenko, A.; Ajayi, O.; Erdemir, A.; Fenske, G.; Etsion, I.: The effect of laser surface texturing on transitions in lubrication regimes during unidirectional sliding contact. Tribol. Int. 38(3), 219-225 (2005)
11. Wang, Q.J.; Zhu, D.; Zhou, R.; Hashimoto, F.: Investigating the effect of surface finish on mixed EHL in rolling and rolling-sliding contacts. Tribol. Trans. 51(6), 748-761 (2008)
12. Nanbu, T.; Ren, N.; Yasuda, Y.; Zhu, D.; Wang, Q.J.: Micro-textures in concentrated conformal-contact lubrication: effects of texture bottom shape and surface relative motion. Tribol. Lett. 29(3), 241-252 (2008)
13. Ren, N.; Nanbu, T.; Yasuda, Y.; Zhu, D.; Wang, Q.: Micro textures in concentrated-conformal-contact lubrication: effect of distribution patterns. Tribol. Lett. 28(3), 275-285 (2007)
14. Tala-Ighil, N.; Fillon, M.; Maspeyrot, P.: Effect of textured area on the performances of a hydrodynamic journal bearing. Tribol. Int. 44(3), 211-219 (2011)
15. Shinkarenko, A.; Kligerman, Y.; Etsion, I.: The effect of surface texturing in soft elasto-hydrodynamic lubrication. Tribol. Int. 42(2), 284-292 (2009)
16. Ausas, R.; Ragot, P.; Leiva, J.; Jai, M.; Bayada, G.; Buscaglia, G.C.: The impact of the cavitation model in the analysis of microtextured lubricated journal bearings. J. Tribol. 129(4), 868-875 (2007)
17. de Kraker, A.; van Ostayen, R.A.J.; van Beek, A.; Rixen, D.J.: A multiscale method modeling surface texture effects. J. Tribol. 129(2), 221-230 (2007)
18. Sahlin, F.; Glavatskih, S.B.; Almqvist, T.; Larsson, R.: Two-dimensional CFD-analysis of micro-patterned surfaces in hydrodynamic lubrication. J. Tribol. 127(1), 96-102 (2005)
19. Kawasegi, N.; Sugimori, H.; Morimoto, H.; Morita, N.; Hori, I.: Drilling aluminum alloy using small-diameter drills with micro/nanometer-scale textures. Trans. Jpn. Soc. Mech. Eng. Part C 76(762), 446-452 (2010)
20. Sugihara, T.; Enomoto, T.: Development of a cutting tool with a nano/micro-textured surface - improvement of anti-adhesive effect by considering the texture patterns. Precis. Eng. 33(4), 425-429 (2009)
21. Lei, S.T.; Devarajan, S.; Chang, Z.H.: A study of micropool lubricated cutting tool in machining of mild steel. J. Mater. Process. Technol. 209(3), 1612-1620 (2009)
22. Neves, D.; Diniz, A.E.; de Lima, M.S.: Efficiency of the laser texturing on the adhesion of the coated twist drills. J. Mater. Process. Technol. 179(1-3), 139-145 (2006)
23. Davis, T.; Zhou, R.; Pallav, K.; Beltran, M.; Cao, J.; Ehmann, K.; Wang, Q.J.; Xia, C.; Talwar, R.; Lederich, R.: Experimental friction study of micro-scale laser-textured surfaces. Paper presented at the international workshop on microfactories, Evanston, IL (2009)
24. Nolte, S.; Momma, C.; Jacobs, H.; Tunnermann, A.; Chickov, B.N.; Wellegehausen, B.; Welling, H.: Ablation of metals by ultrashort laser pulses. J. Opt. Soc. Am. 14(10), 2716-2722 (1997)
25. Dausinger, F.; Hugel, H.; Konov, V.I.: Micro-machining with ultrashort laser pulses: from basic understanding to technical applications. In: Heinz P. Weber, Thomas Graf, V.I.K. (eds.) ALT'02 international conference on advanced laser technologies, pp. 106-115, Bellingham WA (2003). SPIE
26. Nedialkov, N.N.; Imamova, S.E.; Atanasov, P.A.: Ablation of metals by ultrashort laser pulses. J. Phys. D Appl. Phys. 37, 638-643 (2004)
27. Breitling, D.; Ruf, A.; Dausinger, F.: Fundamental aspects in machining of metals with short and ultrashort laser pulses. In: Photon processing in microelectronics and photonics III, pp. 49-63. San Jose, CA, (2004). SPIE
28. Ostendorf, A.; Kulik, C.; Bauer, T.; Baersch, N.: Ablation of metals and semiconductors with ultrashort pulsed lasers: improving surface qualities of microcuts and grooves. In: Commercial and biomedical applications of ultrafast lasers IV, pp. 153-163, San Jose, CA (2004). SPIE
29. Le Harzic, R.; Breitling, D.; Sommer, S.; Fohl, C.; Valette, S.; Konig, K.; Dausinger, F.; Audouard, E.: Pulse duration and energy density influence on laser processing of metals with short and ultrashort pulses. In: Photon Processing in microelectronics and photonics IV, pp. 153-163, San Jose, CA (2005), pp. 115-122. SPIE
30. Hu, W.Q.; Shin, Y.C.; King, G.B.: Micromachining of metals, alloys, and ceramics by picosecond laser ablation. J. Manuf. Sci. Eng. Trans. ASME 132(1), 11009-11015 (2010)
31. Davis, T.; Cao, J.: Effect of laser pulse overlap on machined depth. Trans. NAMRI/SME 38, 291-298 (2010)
32. Meng, F.; Zhou, R.; Davis, T.; Cao, J.; Wang, Q.J.; Hua, D.; Liu, J.: Study on effect of dimples on friction of parallel surfaces under different sliding conditions. Appl. Surf. Sci. 256(9), 2863-2875 (2010)
33. Zhu, D.; Nanbu, N.; Ren, N.; Yasuda, Y.; Wang, Q.: Model-based virtual surface texturing for concentrated conformal-contact lubrication. Proc. Inst. Mech. Eng. Part J: J. Eng. Tribol. 224(8), 685-696 (2010)
34. Wang, Q.J.; Zhu, D.: Virtual texturing: modeling the performance of lubricated contacts of engineered surfaces. J. Tribol. 127(4), 722-728 (2005)
35. Xiong, S.; Jane Wang, Q.: Steady-state hydrodynamic lubrication modeled with the Payvar-Salant mass conservation model. J. Tribol. 134(3), 031703 (2012)
36. Payvar, P.; Salant, R.F.: A computational method for cavitation in a wavy mechanical seal. J. Tribol. 114(1), 199-204 (1992)