Cutting tool condition monitoring by analyzing surface roughness, work piece vibration and volume of metal removed for AISI 1040 steel in boring

Measurement: Journal of the International Measurement Confederation

Volumn 46, Issue 10, 2013, Pages 4075-4084

  Venkata Rao, K ^a   Murthy, B S N ^b   Mohan Rao, N ^c  

^a VIGNAN UNIVERSITY   (India)

^b GITAM UNIVERSITY   (India)

^c JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY   (India)

Author keywords

Acousto optic emission; ANOVA; Boring of steels; Taguchi; Tool wear

Indexed keywords

ANALYSIS OF VARIANCE (ANOVA); BORING; DESIGN OF EXPERIMENTS; REGRESSION ANALYSIS; SURFACE ROUGHNESS; TAGUCHI METHODS; TOOLS; TURNING; WEAR OF MATERIALS;

CUTTING PARAMETERS; EMPIRICAL RELATIONS; LASER DOPPLER VIBROMETERS; MULTIPLE REGRESSION ANALYSIS; ON-LINE DATA ACQUISITION; ROTATIONAL SPEED; TOOL CONDITION MONITORING; TOOL WEAR;

VIBRATIONS (MECHANICAL);

EID: 84883491942     PISSN: 02632241     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.measurement.2013.07.021     Document Type: Article

References (21)

1. Adem Cicek, Turgay KIvak, and Gurcan Samtas Application of Taguchi method for surface roughness and roundness error in drilling of AISI 316 stainless steel Journal of Mechanical Engineering 58 3 2012 165 174
2. Bala Murugan Gopalsamy, Biswanth Mondal, and Sukamal Ghosh Taguchi method and ANOVA: An approach for process parameters optimization of hard machining while machining hardened steel Journal of Scientific and Industrial Research 68 2009 686 695
3. Balla Srinivasa Prasad, M.M.M. Sarcar, and B. Satish Ben Development of a system for monitoring tool conditionusing acousto-optic emission signal in face turning - an experimental approach International Journal of Advanced Manufacturing Technology 51 2010 57 67
4. P.G. Bernardos, and G.C. Vosniakos Predicting surface roughness in machining: a review International Journal of Machine Tools Manufacture 43 2003 833 844
5. Chang FX, An experimental study of the impact of turning parameters on surface roughness, in: Proceedings of the Industrial Engineering Research Conference, Paper No. 2036, GA, 2001.
6. C.X. Feng, and X. Wang Development of empirical models for surface roughness prediction in finish turning International Journal of Advanced Manufacturing Technology 20 2002 348 356
7. Ihsan Korkut, and Yilmaz. Kucuk Experimental analysis of the deviation from circularity of bored hole based on the taguchi method Journal of Mechanical Engineering 56 5 2010 340 346
8. R.J. Kuo Multi-sensor integration for on-line tool wear estimation through artificial neural networks and fuzzy neural network Engineering Applications of Artificial Intelligence 3 2003 249 261
9. F. Kuster, and P.E. Gygax Cutting dynamics and stability of boring bars" CIRP Annals-Journal of Manufacturing Technology 39 1990 361 366
10. C.S. Lin, and F.M. Chang A study on the effects of vibrations on the surface finish using a surface topography simulation model for turning International Journal of Machine Tools and Manufacture 38 7 1998 763 778
11. Y.C. Lin, Y.F. Chen, D.A. Wang, and H.S. Lee Optimization of machining parameters in magnetic force assisted EDM based on Taguchi method Journal of Materials Processing Technology 209 7 2009 3374 3383
12. Luke.H. Huang, and Joseph.C. Chen A multiple regression model to predict in-process surface roughness in turning operation via accelerometer Journal of Industrial Technology 17 2 2001 2 7
13. P. Marimuthu, and K. Chandrasekaran Experimental study on stainless steel for optimal setting of machining parameters using Taguchi and neural network Arpn Journal Of Engineering and Applied Sciences 6 10 2011 119 127
14. N. Muthukrishnan, and J. Paulo Davim Optimization of machining parameters of Al/SiC-MMC with ANOVA and ANN analysis Journal of Materials Processing Technology 209 2009 225 232
15. B. Moetakef-Imani, and N.Z Yussefin Dynamic simulation of boring process International Journal of Machine Tools and Manufacture 49 2009 1096 1103
16. H. Nakagawa, Y. Kurita, K. Ogawa, Y. Sugiyama, and H. Hasegawa Experimental analysis of chatter vibration in end-milling using laser Doppler vibrometers International Journal of Automation Technology 2 6 2008 431 438
17. M. Nalbant, H. Gokkaya, and G. Sur Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning Materials and Design. 28 4 2007 1379 1385 (Pubitemid 44817462)
18. D.R. Salgado, F.J. Alonso, I. Cambero, and A Marcelo In-process surface roughness prediction system using cutting vibrations in turning International Journal of Advanced Manufacturing Technology 43 2009 40 51
19. A. Taskesen Computer aided nonlinear analysis of machine tool vibrations and developed computer software Mathematical and computation Applications 3 2005 377 385 (Pubitemid 43126378)
20. Tool-life testing with single-point turning tools, ISO 3865, 1993.
21. W.H. Yang, and Y.S. Tarng Design optimization of cutting parameters for turning operation based on Taguchi method Journal of Material Process 84 1998 127 129