Integration of electroplating process design and operation for simultaneous productivity maximization, energy saving, and freshwater minimization

Chemical Engineering Science

Volumn 68, Issue 1, 2012, Pages 202-214

  Liu, Chaowei ^a   Zhao, Chuanyu ^a   Xu, Qiang ^a  

^a Lamar University   (United States)

Author keywords

Energy saving; Hoist scheduling; MINLP; Optimization; Pareto frontier; Water network synthesis

Indexed keywords

DESIGN AND OPERATIONS; ELECTROPLATING INDUSTRY; ELECTROPLATING PROCESS; ENERGY-USE EFFICIENCY; HOIST SCHEDULING; IN-DEPTH STUDY; MINLP; MIXED INTEGER DYNAMIC OPTIMIZATION; OPTIMAL DESIGN; OPTIMIZATION PROBLEMS; PARETO FRONTIERS; SOURCE REDUCTION; TECHNICAL SUPPORT; WATER NETWORK SYNTHESIS; WORK PIECES;

DESIGN; ELECTROPLATING SHOPS; ENERGY CONSERVATION; INDUSTRY; INTEGER PROGRAMMING; OPTIMIZATION; PRODUCTIVITY; THREE DIMENSIONAL; WASTEWATER;

ELECTROPLATING;

EID: 81055140309     PISSN: 00092509     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ces.2011.09.024     Document Type: Article

References (45)

1. Abel O., Marquardt W. Scenario-integrated modeling and optimization of dynamic systems. AIChE Journal 2000, 46:803-823.
2. Allgor R.J., Barton P.I. Mixed-integer dynamic optimization I: Problem formulation. Computers and Chemical Engineering 1999, 23:567-584.
3. Armstrong R., Lei L., Gu S. A bounding scheme for deriving the minimal cycle time of a single-transporter N-stage process with time window constraints. European Journal of Operational Research 1994, 78:130-140.
4. Bansal V., Sakizlis V., Ross R., Perkins J.D., Pistikopoulos E.N. New algorithms for mixed-integer dynamic optimization. Computers and Chemical Engineering 2003, 27:647-668.
5. Baptiste, P., Legeard, B., Varnier, C. (1992). Hoist Scheduling Problem: An Approach Based on Constraints Logic Programming. In: Proceedings of the IEEE Conference on Robotics and Automation, 2, 1139-1144.
6. Busch J., Oldenburg J., Santos M., Cruse A., Marquardt W. Dynamic predictive scheduling of operational strategies for continuous processes using mixed-logic dynamic optimization. Computers and Chemical Engineering 2007, 31:574-587.
7. Chachuat B., Singer A.B., Barton P.I. Global mixed-integer dynamic optimization. AIChE Journal 2005, 51:2235-2253.
8. Chen, H., Chu, C., Proth, J. M. (1995). Cyclic hoist scheduling based on graph theory. Proceedings of the 1995 INRIA/IEEE Symposium on Emerging Technologies and Factory Automation, IEEE Computer Society Press, Los Alamitos, CA. 1, 451-459.
9. CPLEX. (1995). Using the CPLEX callable library. CPLEX Optimization, Inc.: Incline Village, NV.
10. Cuthrell J.E., Biegler L.T. On the optimization of differential-algebraic process systems. AIChE Journal 1987, 33:1257-1270.
11. Drud A.S. CONOPTs A Large Scale GRG Code. ORSA Journal on Computing. 1994, 6:207.
12. Duke L.D. Hazardous Waste Minimization: Is It Taking Root in U.S. Industry? Waste Minimization in Metal Finishing Facilities of the San Francisco Bay Area, California. Waste Management 1994, 14:49-59.
13. Durney L.J. Electroplating Engineering Handbook 1984, Springer, New York, NY.
14. Erol P., Thöming J. ECO-optimization of pre-treatment processes in metal finishing. Computers and Chemical Engineering 2006, 30:587-598.
15. Feng X., Bai J., Wang H., Zheng X. Grass-roots design of regeneration recycling water networks. Computers & Chemical Engineering 2008, 32(8):1892-1907.
16. Feng X., Bai J., Zheng X. On the use of graphical method to determine the targets of single-contaminant regeneration recycling water systems. Chemical Engineering Science 2007, 62(8):2127-2138.
17. Finlayson B. Nonlinear Analysis in Chemical Engineering 1980, McGraw-Hill, New York.
18. Flores-Tlacuahuac A., Biegler L.T. Simultaneous mixed-integer dynamic optimization for integrated design and control. Computers and Chemical Engineering 2007, 31:588-600.
19. GAMS. (1992). GAMS Development Corporation: Washington, DC.
20. Gao X.D., Chen B.Z., He X.R., Qiu T., Li J.C., Wang C.M. Multi-objective optimization for the periodic operation of the naphtha pyrolysis process using a new parallel hybrid algorithm combining NSGA-II with SQP. Computers & Chemical Engineering 2008, 32:2801-2811.
21. Gunaratnam M., Alva-Argaez A., Kokossis A., Kim J.-K., Smith R. Automated design of total water systems. Industrial & Engineering Chemistry Research 2005, 44:588-599.
22. Karuppiah R., Grossmann I.E. Global optimization for the synthesis of integrated water systems in chemical processes. Computers & Chemical Engineering 2006, 30:650-673.
23. Kumar P.R. Scheduling semiconductor manufacturing plants. IEEE Control System 1994, 14:33-40.
24. Kuntay I., Xu Q., Uygun K., Huang Y.L. Environmentally conscious hoist scheduling for electroplating facilities. Chemical Engineering Communications 2006, 193:273-293.
25. Kushner J.B., Kushner A.S. Water and Waste Control for the Plating Shop 1994, Hanser Gardner Pub., Cincinnati, OH. 3rd Edn.
26. Lei, L. Wang, T. J. (1989). A Proof: The cyclic hoist scheduling problem is NP-complete. Working paper 89-0016, Rutgers University.
27. Lei L., Wang T.J. Determining optimal cyclic hoist schedules on a single-hoist electroplating line. IIE Transaction 1994, 26:25-33.
28. Lim S.R., Park D., Lee D.S., Park J.M. Economic evaluation of water network system through the net present value method based on cost and benefits estimations. Industrial & Engineering Chemistry Research 2006, 45:7710-7718.
29. Lim S.R., Park D., Park J.M. Synthesis of an economically friendly water system by maximizing net present value. Industrial Engineering Chemistry Research 2007, 46:6936-6943.
30. Liu C.W., Fu J., Xu Q. Simultaneous mixed-integer dynamic optimization for environmentally benign electroplating. Computers & Chemical Engineering 2011, 35(11):2411-2425.
31. Load J.R., Pouech P., Gallerani P. Process analysis for optimization & pollution prevention. Plating and Surface Finishing 1996, 83:28-35.
32. Philips L.W., Unger P.S. Mathematical programming solution of a hoist scheduling program. AIIE Transactions 1976, 8:219-225.
33. Prata A., Oldenburg J., Kroll A., Marquardt W. Integrated scheduling and dynamic optimization of grade transitions for a continuous polymerization reactor. Computers Chemical Engineering 2008, 32:463-476.
34. Rice R.G., Do D.D. Applied Mathematics and Modeling for Chemical Engineers 1995, Wiley, New York (NY).
35. Rodosek, R. Wallace, M. G. (1998). A generic model and hybrid algorithm for hoist scheduling problems, Proceedings of the Fourth International Conference on Principles and Practice of Constant Programming, 385-399.
36. Shapiro G.W., Nuttle H.W. Hoist scheduling for a PCB electroplating facility. IIE Transactions 1988, 20:157-167.
37. Subaï C., Baptiste P., Niel E. Scheduling issues for environmentally responsible manufacturing: The case of hoist scheduling in an electroplating line. International Journal of Production Economics 2006, 99:74-87.
38. Terrazas-Moreno S., Flores-Tlacuahuac A., Grossmann I.E. Simultaneous cyclic scheduling and optimal control of polymerization reactors. AIChE Journal 2007, 53:2301-2315.
39. Villadsen J., Michelsen M. Solution of Differential Equations Models by Polynomial Approximation 1978, Prentice-Hall, New York.
40. Viswanathan J., Grossmann I.E. A combined penalty function and outer-approximation method for MINLP optimization. Computers and Chemical Engineering. 1990, 14(7):769-782.
41. Xu Q., Huang Y.L. Graph-assisted cyclic hoist scheduling for environmentally benign electroplating. Industrial & Engineering Chemistry Research 2004, 43(26):8307-8316.
42. Xu, Q. Liu, C. (2008). Simultaneous cyclic hoist scheduling and water-reuse network design for environmentally benign electroplating. Proceedings of the 2008 International Conference on Foundation of Computer-Aided Process Operation (FOCAPO), 183-186.
43. Yang Y.H., Lou H.H., Huang Y.L. Optimal design of a water reuse system in an electroplating plan. Journal of Plating and Surface Finishing 1999, 86(4):80-84.
44. Yang Y.H., Lou H.H., Huang Y.L. Synthesis of an optimal wastewater reuse network. International Journal of Waste Management. 2000, 20(4):311-319.
45. Zhou Q., Lou H.H., Huang Y.L. Design of a switchable water allocation network based on process dynamics. Industrial and Engineering Chemistry Research 2001, 40:4866-4873.