Photopolymerization of powder suspensions for shaping ceramics

Journal of the European Ceramic Society

Volumn 31, Issue 14, 2011, Pages 2613-2619

  Halloran, John W ^a   Tomeckova, Vladislava ^a   Gentry, Susan ^a   Das, Suman ^b   Cilino, Paul ^b   Yuan, Dajun ^b   Guo, Rui ^b   Rudraraju, Andirudh ^b   Shao, Peng ^b   Wu, Tao ^b   Alabi, Taiwo R ^b   Baker, Wil ^c   Legdzina, Daira ^c   Wolski, Dennis ^c   Zimbeck, Walter R ^d   Long, David ^d  

^a UNIVERSITY OF MICHIGAN   (United States)

^b GEORGIA INSTITUTE OF TECHNOLOGY   (United States)

^c HONEYWELL   (United States)

^d Technology Assessment and Transfer   (United States)

Author keywords

Photopolymerization; Rapid prototyping; Shaping; Suspensions

Indexed keywords

CERAMIC POWDER; DEPTH MEASUREMENTS; INERT DYES; LIQUID SUSPENSION; MONOMER SOLUTIONS; PHOTO-INITIATOR; PHOTOCALORIMETRY; PHOTOINITIATORS; PHOTON TRANSPORT; PHOTORHEOLOGY; POWDER SUSPENSION; SHAPING;

CERAMIC MATERIALS; MONOMERS; MULTIPHOTON PROCESSES; PHOTONS; PHOTOPOLYMERIZATION; POLYMERIZATION; POWDERS; RAPID PROTOTYPING;

SUSPENSIONS (FLUIDS);

EID: 80051470813     PISSN: 09552219     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jeurceramsoc.2010.12.003     Document Type: Article

References (36)

1. Taylor B.E., Bidwell L., Lawrence A. New photoimageable LTCC technology for making a wide range of ceramic architectures and circuits international conference on high density interconnect and systems packaging. SPIE Proceedings, vol. 4428 2001, 89-92.
2. Lee H.D., Pober R.L., Calvert P.D., Bowen H.K. Photopolymerizable binders for ceramics. J Mater Sci Lett 1986, 5:81-181.
3. Zimbeck W.R., Jang J.H., Schultze W., Rice R.W. Automated fabrication of ceramic electronic packages by stereo-photolithography. Solid Freeform and Additive Fabrication-2000, Materials Research Society Proceedings, vol. 625 2000, 173-178. S.C. Danforth, D.B. Dimos, F. Prinz (Eds.).
4. Lovell L.G., Lu H., Elliot J.E., Stansbury J.W., Bowman C.N. Effect of curing rate on the mechanical properties of dental resins. Dent Res 2001, 17(6):504-511.
5. Halloran J.W., Bae C.-J., Torres-Garibay C., Tomeckova V., Das S., Baker W. Manufacture of complex ceramics by photopolymerization. Global Roadmap for Ceramics-ICC2 Proceedings, Proceedings of the 2nd International Congress on Ceramics 2008, 369-378. published by Agenzia Polo Ceramico S.C. A.r.l., Faenza, Italy, ISBN 978-88-8080-084-2. A. Bellosi, G. Nicola Babini (Eds.).
6. Doreau F., Chaput C., Chartier T. Stereolithography for manufacturing ceramic parts. Adv Eng Mater 2000, 2(8):493-494.
7. Bae C.-J., Halloran J.W. Integrally cored ceramic mold fabricated by ceramic stereolithography. Int J Appl Ceram Technol 2010, (ACT 1131. R1).
8. Esposito Corcione C., Greco A., Montagna F., Lucciulli A., Maffezzoli A. Silica moulds built by stereolithography. J Mater Sci 2005, 40:4899-4904.
9. Sun C., Zhang X., Experimental Numerical investigations on microstereolithography of ceramics. J Appl Phys 2002, 92(8):4796-4797.
10. Bertsch A., Jiguet S., Renauld P. Microfabrication of ceramic components by microstereolithography. J Micromech Microeng 2004, 14:197-203.
11. De Hazan Y., Heinecke J., Weber A., Graule T. High solids loading ceramic colloidal dispersions in UV curable media with via comb-polyelectrolyte dispersants. J Colloid Interface Sci 2009, 337(September (1)):66-74.
12. Zhou W., Li D., Wang H. A novel aqueous ceramic suspension for ceramic stereolithography. Rapid Prototyping J 2010, 16(1):9-35.
13. Griffith M.L., Halloran J.W. Freeform fabrication of ceramics by stereolithography. J Am Ceram Soc 1996, 79(10):2601-2608.
14. Bowman C.N., Kloxin C.J. Toward an enhanced understanding and implementation of photopolymerization reactions. AIChE J 2008, 54(11):2775-2795.
15. Jacobs P.F. Rapid prototyping & manufacturing-fundamentals of stereolithography. Soc Manuf Eng 1992.
16. Ventura S.C., et al. A new SFF process for functional ceramic components. Solid Freeform Fabrication Symposium Proceedings 1996, 327. D. Bourell (Ed.).
17. Yuan D., Kambly K., Shao P., Rudrarju A., Cilio P., Tomeckoa V., et al. Experimental investigations on photocurable ceramic materials systems for large area maskless photopolymerization (LAMP). Solid Freeform Fabrication Symposium Proceedings SFF-'09 2009, D. Bourell (Ed.).
18. Tomeckova V., Halloran J.W. Flow behavior of polymerizable ceramic suspensions as a function of ceramic volume fraction and temperature (this conference). J Eur Ceram Soc 2010.
19. Tomeckova V., Halloran J.W. Predictive models for the photopolymerization of ceramic suspensions. J Eur Ceram Soc 2010, 30:2833-2840.
20. Lee J.H., Prud'homme R., Aksay I.A. Cure depth in photopolymerization: experiments and theory. J Mater Res 2001, 16(12):3536-3544.
21. Garg R., Prud'homme R., Aksay I., Liu A., Alfano R. Adsorption length for photo propagation in highly dense colloidal dispersions. J Mater Sci 1998, 13(12):3463-3467.
22. Wu K.C., Seefeldt K.F., Solomon M.J., Halloran J.W. Prediction of ceramic stereolithography resin sensitivity from theory and measurement of diffusive photon transport. J Appl Phys 2005, 98(July). p. 024902-1-10.
23. Tomeckova V., Halloran J.W. Cure depth for photopolymerization of ceramic suspensions. J Eur Ceram Soc 2010, 30:3023-3033.
24. Tomeckova V., Halloran J.W. Critical energy for photopolymerization of ceramic suspensions. J Eur Ceram Soc JECS-S-10-00296 2010, 30:3273-3282.
25. Gentry S.P., Baker W., Legzdina D., Wolski D., Zimbeck W., Halloran J.W. Resolving fine features using ceramic stereolithography. presented at MS&T 2009 2009.
26. Griffith ML. Stereolithography of ceramics. Ph.D. thesis. University of Michigan; 1995.
27. Chu T.M., Halloran J.W. Curing of highly loaded ceramics in acrylates. J Am Ceram Soc 2000, 83(10):2075-2080.
28. Hoyle C.E. Radiation curing: science and technology 1992, 61. Plenum Press, New York. S.P. Pappas (Ed.).
29. Hoyle C.E., Cramford M., Trapp M., No Y.G., Kim K.-J. Photopolymerization of 1,6-hexanediol diacrylate with deoxybenzoin as a photoinitiator. Polymer 1988, 29:2033-2040.
30. Brady G.A., Halloran J.W. Differential photo-calorimetry of photopolymerizable ceramic suspensions. J Mater Sci 1998, 33:4551-4560.
31. Kloosterboer J.G. Network formation by chain crosslinking photopolymerization and its applications in electronics. Adv Polym Sci 1988, 84:1-61.
32. Kambly K. Characterization of curing kinetic and polymerization shrinkage in ceramic-loaded photocurable resins for Large Area Maskless Photopolymerization (LAMP). MS Thesis. Atlanta, GA: School of Mechanical Engineering, Georgia Institute of Technology; 2009.
33. Anseth K.S., Bowman C.N., Peppas N.A. Polymerization kinetics and volume relaxation behavior of photopolymerized multifunctional monomers producing highly crosslinked networks. J Polym Sci Part A: Polym Chem 1994, 32(1):139-147.
34. Wu K.C., Halloran J.W. Photopolymerization monitoring of ceramic stereolithography resins by FTIR methods. J Mater Sci 2005, 40:71-76.
35. Love B.J., Piguet Ruinet F., Teyssandier F. Chemorheology of photopolymerizable acrylates using a modified Boltzman sigmoidal model. J Polym Sci Part B: Polym Phys 2008, 46(3):2319-2325.
36. Tomeckova V, Teyssandier F, Torres-Garibay C, Love BJ, Halloran JW. Light intensity effects on the photorheology of photopolymerizable ceramic suspensions; in preparation.