Tool wear analysis in milling of medium carbon steel with coated cemented carbide inserts using different machining lubrication/cooling systems

Wear

Volumn 271, Issue 9-10, 2011, Pages 2459-2465

  Da Silva, R B ^a   Vieira, J M ^b   Cardoso, R N ^a   Carvalho, H C ^a   Costa, E S ^a   Machado, A R ^a   De Avila R F ^b  

^a FEDERAL UNIVERSITY OF UBERLÂNDIA   (Brazil)

^b University of Juiz de Fora   (Brazil)

Author keywords

AISI 1047 steel; Chipping; Milling; MQL; Reduced flow rate; Tool wear

Indexed keywords

AISI 1047 STEEL; CHIPPING; MQL; REDUCED FLOW RATE; TOOL WEAR;

ADSORPTION; AIR; ARGON; CARBIDE TOOLS; CARBIDES; CARBON STEEL; CHEMICAL ATTACK; CUTTING FLUIDS; FAILURE ANALYSIS; FLOW RATE; HARDNESS; INTERFACES (MATERIALS); MANUFACTURE; MILLING (MACHINING); SHEAR STRENGTH; TRIBOLOGY; WEAR OF MATERIALS; WEAR RESISTANCE;

EQUIPMENT;

EID: 79960684014     PISSN: 00431648     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.wear.2010.12.046     Document Type: Article

References (25)

1. Li S.X., Low I.M. Advanced Ceramics Tools for Machining Application-I, Key Engineering Materials 1994, vol. 96. Trans. Tech. Publications, Switzerland-Germany-UK-USA, p. 257.
2. P. Dahlman, High Pressure Jet-Assisted Turning-Chip Control and Temperature Reduction, Thesis for the Degree of Licentiate Engineering, Chalmers University of Technology, Sweden, 2000, p. 31.
3. Kovacevic R., Cherukuthota C., Mazurkiewicz M. High pressure waterjet cooling/lubrication to improve machining efficiency in milling. International Journal Machining Tools Manufacturing 1995, 35(10):1459-1473.
4. R.B. Da Silva, Performance of Different Cutting Tool Materials in Finish Turning of Ti-6Al-4V Alloy with High Pressure Coolant Supply Technology, Ph.D. Thesis, Federal University of Uberlândia, Uberlândia-MG, Brazil, 2006, p. 299.
5. Machado A.R., Wallbank J. The effect of extremely low lubricant volumes in machining. Wear 1997, 210:76-82.
6. Attanasio A., Gelfi C., Giardini C., Remino C. Minimal quantity lubrication in turning: effect on tool wear. Wear 2006, 260:333-338.
7. Klocke F., Eisenbläter G. Dry cutting. Annals of the CIRP 1997, 46:519-526.
8. Sharma V.S., Dogra M., Suri N.M. Cooling techniques for improved productivity in turning. International Journal Machining Tools Manufacturing 2009, 49(6):435-453.
9. Diniz A.E., Micaroni R. Influence of the direction flow rate of the cutting fluid on tool life in turning process of AISI 1045 steel. International Journal of Machine Tools and Manufacture, Elsevier Science 2007, 47:247-254.
10. Dhar N.R., Kamruzzaman M., Ahmed M. Effect of minimum quantity lubrication (MQL) on tool wear and surface roughness in turning AISI 4340 steel. Journal of Materials Processing Technology 2006, 172:299-304.
11. Sandvik Coromant Milling: Main Catalogue 2009, AB Sandvik Coromant, Sandviken, Sweden, 197 pp.
12. Bunshah R.F. Handbook of Hard Coatings 2001, Noyes Publications/William Andrew Publishing, United States of America, p. 550.
13. Ghosh A., Mallik A.K. Manufacturing Science 1986, Ellis Horwood Series in Mechanical Engineering, Chichester, England, p. 433.
14. Boothroyd G., Knight W.A. Fundamentals of Machining and Machine Tools 1989, Marcel Dekker, Inc., New York, USA, 542. second ed.
15. Sandvik Coromant A.B. Modern Metal Cutting - A Practical Handbook 1994, Sandvik Coromant, Technical Editorial Dept., Sweden. first ed.
16. Trent E.M., Wright P.K. Metal Cutting 2000, Butterworth-Heinemann, Woburn, USA. fourth ed.
17. Richetti A., Machado A.R., Da Silva M.B., Ezugwu E.O., Bonney J. Influence of the number of inserts for tool life evaluation in face milling of steels. International Journal of Machine Tools & Manufacture Design, Research and Application 2004, 44:695-700.
18. Ezugwu E.O. Key improvements in the machining of difficult-to-cut aerospace alloys. International Journal of Machine Tools & Manufacture, Elsevier Science S.A. 2005, 45:1353-1367.
19. Eldem S., Barrow G. Tool life in interrupted turning operations. Israel Journal of Technology 1976, 14:172-178.
20. Bhatia S.M., Pandey P.C., Shan H.S. Failure of cemented carbide tools in intermittent cutting. Precision Engineering, IPC Business Press 1979, 148-152.
21. Vieira J.M., Machado A.R., Ezugwu E.O. Performance of cutting fluids during face milling of steels. Journal of Materials Processing Technology, Elsevier Science 2001, 116:244-251.
22. Vieira J.M., Oliveira G.S., Ávila R.F., Machado A.R., Silva R.B., Friedrich E.B. An experimental study on the effect of minimum quantity of fluid on tool wear on machining steel. Proceedings of 20th International Congress of Mechanical Engineering-COBEM 2009, 15th-20th November 2009, 8. CD-ROM, Article number: COB09-1848.
23. Gorczyca F.E. Application of Metal Cutting Theory 1987, Industrial Press, New York, USA.
24. Braga D.U., Diniz A.E., Miranda G., Coppini N.L. Minimal lubrication in the drilling process of aluminum-silicon alloy - A356 (SAE 323). Proceedings of the 3rd International Machining and Grinding Conference (SME)-Cincinnati, USA, vol. 1 1999, 1-13.
25. Nabhani F. Wear mechanisms of ultra-hard cutting tools materials. Journal of Materials Processing Technology, Elsevier Science B.V. 2001, 115:402-412.