Factors affecting strength and shape retention of zirconia micro bending bars during thermal debinding

Ceramics International

Volumn 37, Issue 7, 2011, Pages 2809-2820

  Çetinel, Fatih A ^a   Bauer, Werner ^a   Knitter, Regina ^a   Haußelt, Jürgen ^a  

^a KARLSRUHE INSTITUTE OF TECHNOLOGY   (Germany)

Author keywords

3Y TZP; Low pressure injection moulding; Surface defects; Surface finish

Indexed keywords

3Y-TZP; BINDER FILMS; BINDER REMOVAL; FRACTURE BEHAVIOUR; HIGH SURFACE-TO-VOLUME RATIO; IN-PROCESS; LOW-PRESSURE INJECTION MOULDING; MICRO PART; MICRO-BENDING; NUMBER AND SIZE; PROCESS-RELATED FACTORS; SHAPE RETENTION; SURFACE FINISH; SURFACE FINISHES; SURFACTANT CONCENTRATIONS; THERMAL DEBINDING; WORST CASE;

BENDING STRENGTH; BINDERS; CERAMIC MATERIALS; DEFECTS; FINISHING; INJECTION MOLDING; MECHANICAL PROPERTIES; SINTERING; SURFACE ACTIVE AGENTS; SURFACE ROUGHNESS; SURFACES; YTTRIUM ALLOYS; ZIRCONIA;

SURFACE DEFECTS;

EID: 79960340349     PISSN: 02728842     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ceramint.2011.04.076     Document Type: Article

References (38)

1. H.-J. Ritzhaupt-Kleissl, and R.A. Dorey Ceramics in microtechnology: status requirements and challenges H.-J. Ritzhaupt-Kleissl, P. Johander, Ceramics Processing in Microtechnology 2009 Whittles Publishing Dunbeath 1 22
2. W. Bauer, and R. Knitter Development of a rapid prototyping process chain for the production of ceramic microcomponents Journal of Materials Science 37 2002 3127 3140 (Pubitemid 34950206)
3. R.M. German Medical and dental applications for microminiature powder injection moulding - a roadmap for growth Powder Injection Moulding International 3 2 2009 21 29
4. W. Bauer, and R. Knitter Low-pressure injection moulding H.-J. Ritzhaupt-Kleissl, P. Johander, Ceramics Processing in Microtechnology 2009 Whittles Publishing Dunbeath 158 170
5. R. Lenk Hot moulding - an interesting forming process Ceramic Forum International 72 10 1995 636 639
6. V. Piotter, W. Bauer, T. Benzler, and A. Emde Injection molding of components for microsystems Microsystem Technologies 7 2001 99 102 (Pubitemid 33617888)
7. W. Bauer, J. Hausselt, L. Merz, M. Müller, G. Örlygsson, and S. Rath Microceramic injection molding H. Baltes, O. Brand, G.K. Fedder, C. Hierold, J. Korvink, O. Tabata, Microengineering of Metals and Ceramics (Part I) 2005 Wiley-VCH Weinheim 325 356
8. R. Knitter, W. Bauer, D. Göhring, and J. Haußelt Manufacturing of ceramic microcomponents by a rapid prototyping process chain Advanced Engineering Materials 3 1-2 2001 49 54
9. W. Bauer, M. Müller, R. Knitter, P. Börsting, A. Albers, M. Deuchert, and V. Schulze Design and prototyping of a ceramic micro turbine: a case study Microsystem Technologies 16 2010 607 615
10. DIN EN 843-5:2007-03: Advanced Technical Ceramics - Mechanical Properties of Monolithic Ceramics at Room Temperature - Part 5: Statistical Analysis, Berlin, Beuth Verlag, 2007.
11. M. Auhorn, T. Beck, V. Schulze, and D. Löhe Quasi-static and cyclic testing of specimens with high aspect ratios produced by micro-casting and micro-powder-injection-moulding Microsystem Technologies 8 2002 109 112 (Pubitemid 34638553)
12. K. Obergfell, T. Beck, V. Schulze, and D. Löhe Construction, controlling and measuring devices of a micro universal tensile test machine Materialpruefung/Materials Testing 42 10 2000 391 395
13. 4, Ph.D. Thesis, Karlsruhe Institute of Technology, Department of Mechanical Engineering, Karlsruhe, 2010.
14. D. Munz, and T. Fett Ceramics: Mechanical Properties, Failure Behaviour, Materials Selection 1999 Springer Berlin
15. R.G. Hoagland, C.W. Marschall, and W.H. Duckworth Reduction of errors in ceramic bend tests Journal of the American Ceramic Society 59 5-6 1976 189 192
16. G.N. Doz, and J.D. Riera Influence of support friction on three-point bend test International Journal of Pressure Vessels and Piping 51 3 1992 373 380
17. W. Van Paepegem, K. De Geyter, P. Vanhooymissen, and J. Degrieck Effect of friction on the hysteresis loops from three-point bending fatigue tests of fibre-reinforced composites Composite Structures 72 2 2006 212 217 (Pubitemid 41824099)
18. B. Basu, J. Vleugels, and O. Van Der Biest Microstructure-toughness-wear relationship of tetragonal zirconia ceramics Journal of the European Ceramic Society 24 7 2004 2031 2040 (Pubitemid 38201953)
19. J. Munoz-Saldana, H. Balmori-Ramirez, D. Jaramillo-Vigueras, and G.A. Schneider Mechanical properties and low-temperature aging of tetragonal zirconia polycrystals processed by hot isostatic pressing Journal of Materials Research 18 10 2003 2415 2426
20. R. Singh Sintering microstructure and mechanical properties of commercial Y-TZPs Journal of Materials Science 31 1996
21. max by Means of Electrical Contact (Stylus) Instruments, Berlin, Beuth Verlag, 1990.
22. R. Danzer, T. Lube, P. Supancic, and R. Damani Fracture of ceramics Advanced Engineering Materials 10 4 2008 275 298 (Pubitemid 351641647)
23. R. Danzer, P. Supancic, J. Pascual, and T. Lube Fracture statistics of ceramics - Weibull statistics and deviations from Weibull statistics Engineering Fracture Mechanics 74 18 2007 2919
24. G.D. Quinn, and R. Morell Design data for engineering ceramics - a review of the flexure test Journal of the American Ceramic Society 1991
25. W.J. Tseng, M. Taniguchi, and T.I. Yamada Transformation strengthening of as-fired zirconia ceramics Ceramics International 25 6 1999 545
26. G.D. Quinn Weibull strength scaling for standardized rectangular flexure specimens Journal of the American Ceramic Society 86 3 2003 508 510
27. R. Danzer Some notes on the correlation between fracture and defect statistics: are Weibull statistics valid for very small specimens? Journal of the European Ceramic Society 26 15 2006 3043 3049
28. F.A. etinel, M. Müller, J. Rögner, W. Bauer, and J. Haußelt Influence of dispersant on rheology of zirconia-paraffin feedstocks and mechanical properties of micro parts fabricated via LPIM Ceramic Engineering and Science Proceedings 31 8 2010 31 43
29. M. Müller, J. Rögner, B. Okolo, W. Bauer, H.-J. Ritzhaupt-Kleissl, Factors influencing the mechanical properties of moulded zirconia micro parts, in: Proceedings of the 10th International Conference and Exhibition of the European Ceramic Society, Berlin, 2007, pp. 1291-1296.
30. F.A. etinel, W. Bauer, M. Müller, R. Knitter, and J. Haußelt Influence of dispersant, storage time and temperature on the rheological properties of zirconia-paraffin feedstocks for LPIM Journal of European Ceramic Society 30 6 2010 1391 1400
31. R. Finn Capillary surface interfaces Notices of the American Mathematical Society 46 7 1999 770 781
32. J.H. Song, and J.R.G. Evans Flocculation after injection molding in ceramic suspensions Journal of Materials Research 9 9 1994 2386 2397
33. M.R. Barone, and J.C. Ulicny Liquid-phase transport during removal of organic binders in injection-molded ceramics Journal of American Ceramic Society 73 11 1990 3323 3333
34. L. Gorjan, A. Dakskobler, and T. Kosmac Partial wick-debinding of low-pressure powder injection-moulded ceramic parts Journal of the European Ceramic Society 30 2010 3013 3021
35. I.M. Somasundram, A. Cendrowicz, D.I. Wilson, and M.L. Johns Phenomenological study and modelling of wick debinding Chemical Engineering Science 63 14 2008 3802 3809
36. R.M. German Theory of thermal debinding International Journal of Powder Metallurgy and Powder Technology 23 4 1987 237 245
37. S. Novak, A. Dakskobler, and V. Ribitsch The effect of water on the behaviour of alumina-paraffin suspensions for low-pressure injection moulding (LPIM) Journal of the European Ceramic Society 20 12 2000 2175 2181
38. M. Hadjieva, S. Kanev, and J. Argirov Thermophysical properties of some paraffins applicable to thermal energy storage Solar Energy Materials and Solar Cells 27 2 1992 181 187