Effects of surface defects on rolling contact fatigue of heavily loaded lubricated contacts

Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology

Volumn 224, Issue 10, 2010, Pages 1061-1077

  Warhadpande, A ^a   Sadeghi, F ^a  

^a PURDUE UNIVERSITY   (United States)

Author keywords

damage mechanics; dents; elastohydrodynamic lubrication; Voronoi finite element method; Weibull

Indexed keywords

BEARING CONTACT; DAMAGE ACCUMULATION; DAMAGE MECHANICS; DENTS; EXPERIMENTAL OBSERVATION; FATIGUE MODEL; FINITE-ELEMENT MODELS; FRETTING WEAR; LINE CONTACT; LUBRICATED CONTACTS; MATERIAL MICROSTRUCTURES; MATERIAL PROPERTY; MICROCRACK INITIATION; ROLLING CONTACT FATIGUE; ROLLING CONTACTS; SUBSURFACE STRESS; SURFACE-INITIATED; VORONOI; WEIBULL; WEIBULL SLOPE;

COALESCENCE; CONTINUUM DAMAGE MECHANICS; DEBRIS; ELASTOHYDRODYNAMICS; FAILURE ANALYSIS; FINITE ELEMENT METHOD; FRACTURE MECHANICS; FRICTION; MATERIALS PROPERTIES; SURFACE DEFECTS; SURFACES; TOPOLOGY;

ELASTOHYDRODYNAMIC LUBRICATION;

EID: 77956960420     PISSN: 13506501     EISSN: None     Source Type: Journal    
DOI: 10.1243/13506501JET785     Document Type: Article

References (41)

1. T. E. Tallian, Failure atlas for Hertz contact machine elements (New York: ASME Press 1992): 179-
2. W. E. Littmann, 'The mechanism of contact fatigue' () NASA Special Report, SP-237
3. D. Nelias, F. Ville, 'Detrimental effects of debris dents on rolling contact fatigue' ASME J. Tribol. 122 (2000): 55-64
4. T. E. Tallian, 'Prediction of rolling contact fatigue life in contaminated lubricant. Part II: experimental' ASME J. Lubr. Technol. 98 (1976): 384-392
5. S. H. Loewenthal, D. W. Moyer, 'Filtration effects on ball bearing life and condition in a contaminated lubricant' ASME J. Lubr. Technol. 101 (1979): 171-179
6. J. A. Perroto, R. R. Riano, S. F. Murray, 'Effect of abrasive contamination on ball bearing performance' Lubr. Eng. 35 12 (1979): 698-705
7. R. S. Sayles, P. B. Macpherson, 'Influence of wear debris on rolling contact fatigue' ()
8. E. Ioannides, E. Beghini, B. Jacobson, G. Bergling, J. G. Wuttkowski, 'Cleanliness and its importance to bearing performance' Lubr. Eng. 49 9 (1993): 657-663
9. H. Lorosch, 'Research on longer life for rolling element bearings' ASLE Lubr. Eng. 41 (1983): 37-43
10. G. Xu, F. Sadeghi, J. D. Cogdell, 'Debris denting effects on elastohydrodynamic lubricated contacts' ASME J. Tribol. 119 (1997): 579-587
11. D. Nelias, C. Jacq, G. Lormand, G. Dudragne, A. Vincent, 'New methodology to evaluate the rolling contact fatigue performance of bearing steels with surface dents: application to 32CrMoV13 (nitrided) and M50 steels' ASME J. Tribol. 127 (2005): 611-622
12. N. Gao, R. S. Dwyer-Joyce, J. H. Beynon, 'Effects of surface defects on rolling contact fatigue of 60/40 brass' Wear 225-229 (2) (1999): 983-994
13. R. C. Dommarco, P. C. Bastias, C. A. Rubin, G. T. Hahn, 'The influence of material build up around artificial defects on rolling contact fatigue life and failure mechanism' Wear 260 (2006): 1317-1323
14. V. M. M. B. da Mota, P. M. G. P. Moreira, L. A. A. Ferreira, 'A study on the effects of dented surfaces on rolling contact fatigue' Int. J. Fatigue. 30 (2008): 1997-2008
15. G. Xu, F. Sadeghi, 'Spall initiation and propagation due to debris denting' Wear 201 (1996): 106-116
16. T. Ueda, N. Mitamura, 'Mechanism of dent initiated flaking and bearing life enhancement technology under contaminated lubrication condition. Part I: effect of tangential force on dent initiated flaking' Tribol. Int. 41 (2008): 965-974
17. E. Ioannides, T. A. Harris, 'A new fatigue life model for rolling element bearings' ASME J. Lubr. Technol. 107 (1985): 367-378
18. C. N. Ko, E. Ioannides, 'Debris denting - the associated residual stresses and their effect on the fatigue life of rolling bearing: an FEM analysis' ()
19. L.M. Kachanov, 'Time of the rupture process under creep conditions' Izv Akad Nauk SSR, Otd Tekh Nauk. 8 (1958): 26-31
20. Y. N. Robotnov, Creep problems in structural mechanics (North-Holland, Amsterdam: 1969)
21. J. L. Chaboche, 'Continuum damage mechanics. Part I: general concepts' J. Appl. Mech. 55 (1988): 59-64
22. E. Antaluca, D. Nelias, 'Contact fatigue analysis of a dented surface in a dry elastic-plastic circular point contact' Tribol. Lett. 29 (2008): 139-153
23. K. J. Miller, 'A historical perspective of the important parameters of metal fatigue and problems for the next century' ()
24. N. Raje, T. Slack, F. Sadeghi, 'A discrete damage mechanics model for high cycle fatigue in polycrystalline materials subject to rolling contact' Int. J. Fatigue 31 2 (2009): 346-360
25. B. Jalalahmadi, F. Sadeghi, 'A Voronoi finite element study of fatigue life scatter in rolling contacts' ASME J. Tribol. 131 2 (2009): 022203-1-022203-15
26. A. Warhadpande, B. Jalalahmadi, T. Slack, F. Sadeghi, 'A new finite element fatigue modeling approach for life scatter in tensile steel specimens' Int. J. Fatigue 32 4 (2010): 685-697
27. O. Ito, E.R. Fuller, 'Computer modeling of anisotropic grain microstructure in two dimensions' Acta Metall. Mater. 41 (1993): 191-198
28. P. D. Zavattieri, H. D. Espinosa, 'Grain level analysis of crack initiation and propagation in brittle materials' Acta Mater. 49 (2001): 4291-4311
29. J. Lemaitre, A course on damage mechanics (Berlin, Germany: Springer-Verlag 1992): 42-
30. Y. C. Xiao, S. Li, Z. Gao, 'A continuum damage mechanics model for high cycle fatigue' Int J. Fatigue 20 (1998): 503-508
31. B. Jalalahmadi, F. Sadeghi, 'A Voronoi FE fatigue damage model for life scatter in rolling contact fatigue' ASME J. Tribol. 132 2 (2010): 021404-1-021404-14
32. V. V. Bolotin, Mechanics of fatigue (Boca Raton, Florida: CRC Press 1999): 40-
33. G. Lundberg, A. Palmgren, 'Dynamic capacity of rolling bearings' Acta Polytech. Scand. Mech. Eng. Ser. 1 3 (1947): 1-52
34. H. Styri, 'Fatigue strength of ball bearing races and heat-treated 52100 steel specimens' ()
35. S. Shimizu, K. Tsuchiya, K. Tosha, 'Probabilistic stress-life (P-S-N) study on bearing steel using alternating torsion life test' Tribol. Trans. 52 (2009): 807-816
36. K. F. Osborn, F. Sadeghi, 'Time dependent line EHD lubrication using the multigrid/multilevel technique' J. Tribol. 114 (1992): 68-74
37. Y. S. Kang, F. Sadeghi, M. R. Hoeprich, 'A finite element model for spherical debris denting in heavily loaded contacts' J. Tribol. 126 (2004): 71-80
38. L. Johansson, 'Numerical simulation of contact pressure evolution in fretting' J. Tribol. 116 2 (1994): 247-254
39. A. Warhadpande, B. Leonard, F. Sadeghi, 'Effects of fretting wear on rolling contact fatigue life of M50 bearing steel' Proc. IMechE, Part J: J. Engineering Tribology 222 (2008): 69-80 DOI: 10.1243/13506501JET309
40. J. F. Braza, P. K. Pearson, C. J. Hannigan, 'The performance of 52100, M-50, and M-50 NiL steels in radial bearings' (1993): SAE technical paper 932470
41. N. H. Forster, L. Rosado, W. P. Ogden, H. K. Trivedi, 'Rolling contact fatigue life and spall propagation characteristics of AISI M50, M50 NiL, and AISI 52100. Part III: metallurgical examination' Tribol. Trans. 53 (2010): 1-8