Surface roughness and cutting force prediction in MQL and wet turning process of AISI 1045 using design of experiments

Journal of Mechanical Science and Technology

Volumn 24, Issue 8, 2010, Pages 1669-1677

  Hwang, Young Kug ^a   Lee, Choon Man ^a  

^a Changwon National University   (South Korea)

Author keywords

Central composite design; Fractional factorial design; MQL turning; Optimal cutting parameters; Surface roughness and cutting force prediction

Indexed keywords

CENTRAL COMPOSITE DESIGNS; CUTTING FORCES; FRACTIONAL FACTORIAL DESIGN; FRACTIONAL FACTORIAL DESIGNS; OPTIMAL CUTTING PARAMETERS;

DESIGN OF EXPERIMENTS; FORECASTING; LUBRICATION; METAL ANALYSIS; OPTIMIZATION; REGRESSION ANALYSIS; SURFACE PROPERTIES; SURFACE ROUGHNESS;

TURNING;

EID: 77955294676     PISSN: 1738494X     EISSN: None     Source Type: Journal    
DOI: 10.1007/s12206-010-0522-1     Document Type: Article

References (22)

1. A. E. Diniz and R. Micaroni, Cutting conditions for finish turning process aiming: the use of dry cutting, International Journal of Machine Tools and Manufacture, 42 (2002) 899-904.
2. J. H. Lee and S. J. Lee, Environment-friendly cutting process technology, Journal of the Korean Society for Precision Engineering, 18 (2001) 31-36.
3. J. H. Lee, S. J. Lee, S. W. Lee and H. J. Choi, Characteristics of environment-friendly semi-dry turning, Journal of the Korean Society for Precision Engineering, 19 (2002) 221-226.
4. K. Weinert, I. Inasaki, J. W. Sutherland and T. Wakabayashi, Dry machining and minimum quantity lubrication, CIRP Annals-Manufacturing Technology, 53 (2004) 511-537.
5. G. Boothroyd and W. A. Knight, Fundamentals of Machining and Machine Tools, Tayler & Francis, (2006).
6. S. H. Yang, Y. M. Lee and Y. S. Kim, Analysis of cutting properties with reference to amount of coolant used in an environment conscious turning process, KSME International Journal, 18 (2004) 2182-2189.
7. S. J. Heo, Environmentally conscious hard turning of cemented carbide materials on the basis of micro-cutting in SEM: stressing four kinds of cemented carbides with PCD tools, Journal of Mechanical Science and Technology, 22 (2008) 1383-1390.
8. A. R. Machado and J. Wallbank, The effect of extremely low lubricant volumes in machining, International Journal on the Science and Technology of Friction, Lubrication and Wear, 210 (1997) 76-82.
9. N. R. Dhar, M. W. Islam, S. Islam and M. A. H. Mithu, The influence of minimum quantity of lubrication on cutting temperature, chip and dimensional accuracy in turning AISI-1040 steel, Journal of Materials Processing Technology 171 (2006) 93-99.
10. N. R. Dhar, M. Kamruzzaman and M. Ahmed, Effect of minimum quantity lubrication on tool wear and surface roughness in turning AISI-4340 steel, Journal of Materials Processing Technology, 172 (2006) 299-304.
11. D. U. Braga, A. E. Diniz, G. W. A. Miranda and N. L. Coppini, Using a minimum quantity of lubricant (MQL) and a diamond coated tool in the drilling of aluminum-silicon alloys, Journal of Materials Processing Technology, 122 (2002) 127-138.
12. A. Attanasio, M. Gelfi, C. Giardini and C. Remino, Minimal quantity lubrication in turning: effect on tool wear, International Journal on the Science and Technology of Friction, Lubrication and Wear, 260 (2006) 333-338.
13. F. Itoigawa, T. H. C. Childs, T. Nakamura and W. Belluco, Effects and mechanisms in minimal quantity lubrication machining of an aluminum alloy, International Journal on the Science and Technology of Friction, Lubrication and Wear, 260 (2006) 339-344.
14. Y. K. Hwang, W. J. Chung, J. Y. Jung and C. M. Lee, A study on the improvement of cutting force and surface roughness in MQL turning, Transactions of the Korean Society of Machine Tool Engineers, 15 (2006) 83-91.
15. Y. K. Hwang, W. J. Chung and C. M. Lee, Experimental study of cutting force and surface roughness prediction in MQL turning of Al 6061, Journal of the Korean Society for Precision Engineering, 25 (2008) 159-167.
16. Y. K. Hwang, A study on the improvement of machinability in MQL turning using design of experiments, M. S. Thesis, Changwon National University, (2005).
17. www. vogelag. com.
18. www. taegutec. co. kr.
19. R. H. Myers and D. C. Montgomery, Response surface methodology, A Wiley-Interscience Publication, (2002).
20. S. H. Park, Design of Experiments, Minyoungsa, (2002).
21. www. minitab. co. kr.
22. M. C. Show, Metal cutting principles, Oxford University Press, (2005).