Metal cutting theory foundations of near-dry (MQL) machining

International Journal of Machining and Machinability of Materials

Volumn 7, Issue 1-2, 2010, Pages 1-16

  Astakhov, Viktor P ^a  

^a Michigan State University   (United States)

Author keywords

Energy spent in machining; Machining; Metal machining; Metal working fluids; Minimum quantity lubricant; MQL; MWF; NDM; Near dry machining; Reduction of energy required by the cutting system

Indexed keywords

COST EFFECTIVENESS; CUTTING FLUIDS; CUTTING TOOLS; MACHINING; METAL DRAWING; METAL WORKING; METALS;

COST-EFFECTIVE TECHNOLOGY; METAL CUTTING THEORY; METAL MACHINING; METALWORKING FLUIDS; MINIMUM QUANTITY LUBRICANTS; MINIMUM QUANTITY LUBRICATION; NEAR DRY MACHINING; PRINCIPAL DIRECTIONS;

METAL CUTTING;

EID: 77949951512     PISSN: 17485711     EISSN: 1748572X     Source Type: Journal    
DOI: 10.1504/IJMMM.2010.029843     Document Type: Article

References (26)

1. Astakhov, V.P. (1998, 1999) Metal Cutting Mechanics, CRC Press, Boca Raton, USA.
2. Astakhov, V.P. (2002) 'The mechanisms of bell mouth formation in gundrilling when the drill rotates and the workpiece is stationary. Part 1: the first stage of drill entrance', International Journal of Machine Tools and Manufacture, Vol. 42, pp.1135-1144.
3. Astakhov, V.P. (2004) 'The assessment of cutting tool wear', International Journal of Machine Tools and Manufacture, Vol. 44, p.637-647.
4. Astakhov, V.P. (2006) 'Tribology of metal cutting', in B.J. Briscoe (Ed.): Triblogy and Interface Engineering Series, No. 52, Elsevier, London.
5. Astakhov, V.P. (2008) 'Ecological machining: near-dry machining', in P.J. Davim (Ed.): Machining Fundamentals and Recent Advances, pp.195-223, Springer, London.
6. Astakhov, V.P. and Outeiro, J.C. (2008) 'Metal cuttings mechanics, finite element modelling', in J.P. Davim (Ed.): Machining Fundamentals and Recent Advances, pp.1-27, Springer, London.
7. Astakhov, V.P. and Shvets, S. (2004) 'The assessment of plastic deformation in metal cutting', Journal of Materials Processing Technology, Vol. 146, pp.193-202.
8. Astakhov, V.P. and Xiao, X. (2008) 'A methodology for practical cutting force evaluation based on the energy spent in the cutting system', Machining Science and Technology, Vol. 12, pp.325-347.
9. Atabey, F., Lazoglu, I. and Altintas, Y. (2003) 'Mechanics of boring processes - part II - multi-insert boring heads', International Journal of Machine Tools and Manufacture, Vol. 43, No. 5, pp.477-484.
10. Atkins, A.G. and Mai, Y.W. (1985) 'Elastic and plastic fracture: metals, polymers', Ceramics, Composites, Biological Materials, John Wiley & Sons, New York.
11. Bhattacharyya, O., Jun, M.B., Kapoor, S.G. and DeVor, R.E. (2006a) 'The effects of process faults and misalignments on the cutting force system and hole quality in reaming', International Journal of Machine Tools and Manufacture, Vol. 46, pp.1281-1290.
12. Bhattacharyya, O., Kapoor, S.G. and DeVor, R.E. (2006b) 'Mechanistic model for the reaming process with emphasis on process faults', International Journal of Machine Tools and Manufacture, Vol. 46, pp.836-846.
13. Brinksmeier, E., Walter, A., Janssen, R. and Diersen, P. (1999) 'Aspects of cooling application reduction in machining advanced materials', Proc. Inst. Mech. Engrs., Vol. 213, pp.769-778.
14. Deshpande, A., Madhavan, V., Pednekar, V. and Adibi-Sedeh, A.H. (2006) 'Dependence of metal cutting simulations on the Johnson-Cook model thermal softening parameter', SME Paper TP06PUB48.
15. Dieter, G. (1976) Mechanical Metallurgy, 2nd ed., McGraw-Hill, New York.
16. Graham, D. (2000) 'Dry out', Cutting Tool Engineering, Vol. 52, pp.1-8.
17. Griffin, R.D., Li, H.J., Elftheriou, E. and Bates, C.E. (2002) 'Machinability of gray cast iron', AFS Transactions, Vols. 01-159, pp.1-17.
18. Johnson, W. and Mellor, P.B. (1973) Engineering Plasticity, Van Nostrand Reinhold Company, London, Inglaterra.
19. Komarovsky, A.A. and Astakhov, V.P. (2002) Physics of Strength and Fracture Control: Fundamentals of the Adaptation of Engineering Materials and Structures, CRC Press, Boca Raton.
20. Lee, K.Y., Kang, M.C., Jeong, Y.H., Lee, D.W. and Kim, S.J. (2001) 'Simulation of surface roughness and profile in high-speed end milling', Journal of Materials Processing Technology, Vol. 113, Nos. 1-3, p.410-415.
21. Mackerle, J. (1999) 'Finite-element analysis and simulation of machining: a bibliography (1976-1996)', Journal of Materials Processing Technology, Vol. 86, Nos. 1-3, pp.17-44.
22. Mackerle, J. (2003) 'Finite-element analysis and simulation of machining: an addendum A bibliography (1996-2002)', International Journal of Machine Tools and Manufacture, Vol. 43, pp.103-114.
23. Makarow, A.D. (1976) Optimization of Cutting Processes (in Russian), Mashinostroenie, Moscow.
24. Moufki, A. and Molinari, A. (2005a) 'A new thermomechanical model of cutting applied to turning operations. Part 1: theory', International Journal of Machine Tools and Manufacture, Vol. 45, pp.166-180.
25. Moufki, A. and Molinari, A. (2005b) 'A new thermomechanical model of cutting applied to turning operations. Part 2: parametric study', International Journal of Machine Tools and Manufacture, Vol. 45, pp.181-193.
26. Slater, R.A.C. (1977) Engineering Plasticity: Theory and Application to Metal Forming Processes, The Macmillan Press Ltd., London.