Modeling effects of compliant coatings on HCF resistance of primary inclusions in high strength steels

Journal of Engineering Materials and Technology

Volumn 131, Issue 1, 2009, Pages 0110121-0110126

  Prasannavenkatesan, Rajesh ^a   McDowell, David L ^a   Olson, Gregory B ^b,c   Jou, Herng Jeng ^c  

^a GEORGIA INSTITUTE OF TECHNOLOGY   (United States)

^b Northwestern University   (United States)

^c QuesTek Innovations LLC   (United States)

Author keywords

Fatigue crack; High cycle fatigue; Inclusion; Interphase

Indexed keywords

CRACKS; CRYSTALLIZATION; ELASTICITY; ELASTOPLASTICITY; FATIGUE CRACK PROPAGATION; HARDENING; HIGH STRENGTH STEEL; INCLUSIONS; NUCLEATION; SHEAR STRAIN; STIFFNESS MATRIX; STRUCTURAL DESIGN;

CYCLIC PLASTIC STRAIN; FATIGUE CRACKS; FATIGUE-CRACK NUCLEATION; HIGH CYCLE FATIGUE; INDICATOR PARAMETERS; INTERPHASE; INTERPHASE MATERIALS; PLASTIC SHEAR STRAIN;

FATIGUE OF MATERIALS;

EID: 70449637617     PISSN: 00944289     EISSN: 15288889     Source Type: Journal    
DOI: 10.1115/1.3030943     Document Type: Conference Paper

References (52)

1. McDowell, D. L., 1997, "Engineering Model for Propagation of Small Cracks in Fatigue", Eng. Fract. Mech., 56(3), pp. 357-377.
2. McDowell, D. L., 2007, "Simulation-Based Strategies for Microstructure-Sensitive Fatigue Modeling", Mater. Sci. Eng., A., 468-470, pp. 4-14.
3. Kunio, T., Shimizu, M., Yamada, K., Sakura, K., and Yamamoto, T., 1981, "Early Stage of Fatigue Crack Growth in Martensitic Steel", Int. J. Fract., 17(2), pp. 111-119.
4. Melander, A., 1997, "Finite Element Study of Short Cracks With Different Inclusion Types Under Rolling Contact Fatigue Load", Int. J. Fatigue, 19(1), pp. 13-24.
5. Gall, K., Horstemeyer, M. F., Degner, B. W., McDowell, D. L., and Jinghong, F., 2001, "On the Driving Force for Fatigue Crack Formation From Inclusions and Voids in a Cast A356 Aluminium Alloy", Int. J. Fract., 108(3), pp. 207-233.
6. Shenoy, M. M., Kumar, R. S., and McDowell, D. L., 2005, "Modeling Effects of Nonmetallic Inclusions on LCF in DS Nickel-Base Superalloys", Int. J. Fatigue, 27(2), pp. 113-127.
7. Al-Ostaz, A., and Jasiuk, I., 1997, "Influence of Interface and Arrangement of Inclusions on Local Stresses in Composite Materials", Acta Mater., 45(10), pp. 4131-4143.
8. Tursun, G., Weber, U., Soppa, E., and Schmauder, S., 2006, "The Influence of Transition Phases on the Damage Behaviour of an Al/10vol. %SiC Composite", Comput. Mater. Sci., 37 (1-2), pp. 119-133.
9. Sevostianov, I., and Kachanov, M., 2007, "Effect of Interphase Layers on the Overall Elastic and Conductive Properties of Matrix Composites. Applications to Nanosize Inclusion", Int. J. Solids Struct., 44 (3-3), pp. 1304-1315.
10. Hughes, J. D. H., 1991, "Carbon Fibre/Epoxy Interface. A Review", Compos. Sci. Technol., 41(1), pp. 13-45.
11. Kim, K., and Sudak, L. S., 2004, A Three-Phase Circular Inclusion With a Sliding Interface and a Radial Matrix Crack, High Performance Structures and Materials II, Ancona, Italy, pp. 147-156.
12. Lombardo, N., 2005, "Effect of an Inhomogeneous Interphase on the Thermal Expansion Coefficient of a Particulate Composite", Compos. Sci. Technol., 65(14), pp. 2118-2128.
13. Benveniste, Y., Dvorak, G. J., and Chen, T., 1989, "Stress Fields in Composites With Coated Inclusions", Mech. Mater., 7(4), pp. 305-317.
14. Wu, Y., and Dong, Z., 1995, "Three-Dimensional Finite Element Analysis of Composites With Coated Spherical Inclusions", Mater. Sci. Eng., A., 203 (1-2), pp. 314-323.
15. Kim, K., and Sudak, L. J., 2005, "Interaction Between a Radial Matrix Crack and a Three-Phase Circular Inclusion With Imperfect Interface in Plane Elasticity", Int. J. Fract., 131(2), pp. 155-172.
16. Cheeseman, B. A., and Santare, M. H., 2001, "The Effect of the Interphase on Crack-Inclusion Interactions", Int. J. Fract., 109(3), pp. 303-323.
17. Liu, Y W., Fang, Q. H., and Jiang, C. P., 2004, "A Piezoelectric Screw Dislocation Interacting With an Interphase Layer Between a Circular Inclusion and the Matrix", Int. J. Solids Struct., 41 (11-12), pp. 3255-3274.
18. Cheeseman, B. A., and Santare, M. H., 2002, "Thermal Residual Stress and Interphase Effects on Crack-Inclusion Interactions", J. Compos. Mater., 36(5), pp. 553-569.
19. Xiao, Z. M., and Chen, B. J., 2001, "Stress Intensity Factor for a Griffith Crack Interacting With a Coated Inclusion", Int. J. Fract., 108(3), pp. 193-205.
20. Wang, X., and Shen, Y P., 2002, "An Edge Dislocation in a Three-Phase Composite Cylinder Model With a Sliding Interface", ASME J. Appl. Mech., 69(4), pp. 527-538.
21. Shiozawa, K., Morii, Y., Nishino, S., and Lu, L., 2006, "Subsurface Crack Initiation and Propagation Mechanism in High-Strength Steel in a Very High Cycle Fatigue Regime", Int. J. Fatigue, 28(11), pp. 1521-1532.
22. Kuhlmann-Wilsdorf, D., and Thomason, P. F., 1982, "Role of Vacant Lattice Sites in the Low-Amplitude Fatigue Failure at Inclusions in Steel", Acta Metall., 30(6), pp. 1243-1245.
23. Lankford, J., 1976, "Inclusion-Matrix Debonding and Fatigue Crack Initiation in Low Alloy Steel", Int. J. Fract., 12(1), pp. 155-156.
24. Murakami, Y., Kodama, S., and Konuma, S., 1989, "Quantitative Evaluation of Effects of Non-Metallic Inclusions on Fatigue Strength of High Strength Steels. I. Basic Fatigue Mechanism and Evaluation of Correlation Between the Fatigue Fracture Stress and the Size and Location of Non-Metallic Inclusions", Int. J. Fatigue, 11(5), pp. 291-298.
25. Tiemens, B. L., 2006, "Performance Optimization and Computational Design of Ultra-High Strength Gear Steels", Ph. D. thesis, Northwestern University, Evanston, IL.
26. Gubenko, S. I., 2006, "Effect of "Nonmetallic Inclusion-Matrix" Phase Boundaries on the Cohesive Resistance of Steel", Metal Science and Heat Treatment, 48 (1-2), pp. 13-18.
27. Miao, P., and Knott, J. F., 2004, "Formation of Sulphide 'Patches' on Inclusions in C-Mn Steel Weld Metal", Mater. Sci. Technol., 20(11), pp. 1440-1446.
28. Freund, L. B., and Suresh, S., 2003, Thin Film Materials: Stress, Defect Formation and Surface Evolution, Cambridge University Press, London.
29. Pei, Y T., Song, G. M., Sloof, W. G., and De Hosson, J. T. M., 2007, "A Methodology to Determine Anisotropy Effects in Non-Cubic Coatings", Surf. Coat. Technol., 201 (16-17), pp. 6911-6916.
30. Luo, F., Gao, K., Pang, X., Yang, H., Qiao, L., and Wang, Y., 2008, "Characterization of the Mechanical Properties and Failure Modes of Hard Coatings Deposited by RF Magnetron Sputtering", Surf. Coat. Technol., 202(14), pp. 3354-3359.
31. abaqus, 2005, HKS Inc., Providence, RI, Version 6.5.
32. ABAQUS/Standard User's Manual, 2005, HKS Inc., Providence, RI, Version 6.5.
33. Socie, D., 1993, Critical Plane Approaches for Multiaxial Fatigue Damage Assessment, ASTM, San Diego, CA, pp. 7-36.
34. McDowell, D. L., 1996, "Multiaxial Fatigue Strength", ASM Handbook, Fatigue and Fracture, Vol. 19, ASM International, Materials Park, OH, pp. 263-273.
35. You, B.-R., and Lee, S.-B., 1996, "Critical Review on Multiaxial Fatigue Assessments of Metals", Int. J. Fatigue, 18(4), pp. 235-244.
36. Fatemi, A., and Socie, D., 1988, "A Critical Plane Approach to Multiaxial Fatigue Damage Including Out-of-Phase Loading", Fatigue Fract. Eng. Mater. Struct., 11, pp. 149-165.
37. McDowell, D. L., and Berard, J.-Y, 1992, "ΔJ-Based Approach to Biaxial Fatigue", Fatigue Fract. Eng. Mater. Struct., 15(8), pp. 719-741.
38. Lamba, H. S., 1975, "J-Integral Applied to Cyclic Loading", Eng. Fract. Mech., 7(4), pp. 693-703.
39. Dowling, N. E., and Iyyer, N. S., 1987, "Fatigue Crack Growth and Closure at High Cyclic Strains", Mater. Sci. Eng., 96, pp. 99-107.
40. El Haddad, M. H., Dowling, N. E., Topper, T. H., and Smith, K. N., 1980, "J Integral Applications for Short Fatigue Cracks at Notches", Int. J. Fract, 16(1), pp. 15-30.
41. McDowell, D. L., 1997, "Multiaxial Small Fatigue Crack Growth in Metals", Int. J. Fatigue, 19, pp. 127-135.
42. Shenoy, M., Zhang, J., and McDowell, D. L., 2007, "Estimating Fatigue Sensitivity to Polycrystalline Ni-Base Superalloy Microstructures Using a Computational Approach", Fatigue Fract. Eng. Mater. Struct., 30(10), pp. 889-904.
43. Jiang, Y., Hertel, O., and Vormwald, M., 2007, "An Experimental Evaluation of Three Critical Plane Multiaxial Fatigue Criteria", Int. J. Fatigue, 29(8), pp. 1490-1502.
44. Kim, K. S., and Park, J. C., 1999, "Shear Strain Based Multiaxial Fatigue Parameters Applied to Variable Amplitude Loading", Int. J. Fatigue, 21(5), pp. 475-483.
45. Findley, K. O., and Saxena, A., 2006, "Low Cycle Fatigue in Rene 88dt at 650 C: Crack Nucleation Mechanisms and Modeling", Metall. Mater. Trans., 37(5), pp. 1469-1475.
46. Chen, X., Gao, Q., and Sun, X. F., 1994, "Damage Analysis of Low-Cycle Fatigue Under Non-Proportional Loading", Int. J. Fatigue, 16(3), pp. 221-225.
47. Kwon, J. D., and Park, J. C., 2004, "Multiaxial Fatigue Life Prediction of Duplex Stainless Steels With Thermal Aging at 430°C Under Axial-Torsional Load", Key Eng. Mater., 270-273, pp. 1183-1188.
48. Reis, L., and De Freitas, M., 2006, "Analytical and Experimental Studies on Fatigue Crack Path Under Complex Multi-Axial Loading", Fatigue Fract. Eng. Mater. Struct., 29(4), pp. 281-289.
49. Venkataraman, G., Chung, Y. W., and Mura, T., 1991, "Application of Minimum Energy Formalism in a Multiple Slip Band Model for Fatigue. I. Calculation of Slip Band Spacings", Acta Metall. Mater., 39(11), pp. 2621-2629.
50. Venkataraman, G., Chung, Y W., and Mura, T., 1991, "Application of Minimum Energy Formalism in a Multiple Slip Band Model for Fatigue. II. Crack Nucleation and Derivation of a Generalised Coffin-Manson Law", Acta Metall. Mater., 39(11), pp. 2631-2638.
51. http://www.questek.com/PDF/ferriumc61.pdf, 2008.
52. Hsin-Chang, T., and Weileun, F., 2003, "Determining the Poisson's Ratio of Thin Film Materials Using Resonant Method", Sens. Actuators, A., A 103(3), pp. 377-383.