Multi-step 3-D finite element modeling of subsurface damage in machining particulate reinforced metal matrix composites

Composites Part A: Applied Science and Manufacturing

Volumn 40, Issue 8, 2009, Pages 1231-1239

  Dandekar, Chinmaya R ^a   Shin, Yung C ^a  

^a PURDUE UNIVERSITY   (United States)

Author keywords

A. Metal matrix composites; C. Finite element analysis; Damage prediction; E. Machining

Indexed keywords

3D FINITE ELEMENT MODEL; A. METAL MATRIX COMPOSITES; ALUMINUM MATRIX COMPOSITES; C. FINITE ELEMENT ANALYSIS; COHESIVE ZONE ELEMENT; CONTINUUM ELEMENTS; CUTTING FORCES; DAMAGE PREDICTION; E. MACHINING; ELSEVIER; EXPERIMENTAL MEASUREMENTS; FINITE ELEMENT MODELING; FINITE ELEMENT PACKAGES; FULLY-COUPLED; INTERFACIAL LAYER; ISOTROPIC PROPERTY; MACHINING CONDITIONS; MACHINING SIMULATION; MATERIAL PROPERTY; MATRIX; MULTI-STEP; MULTIPHASE APPROACH; PARTICLE REINFORCED METAL MATRIX COMPOSITES; PARTICLE-MATRIX DEBONDING; PARTICULATE-REINFORCED METAL MATRIX; RANDOM DISTRIBUTION; RANDOM PARTICLES; SILICON CARBIDE PARTICLES; SIMULATION RESULT; SUB-SURFACE DAMAGE; WAVE SYSTEM;

ALUMINA; COMPOSITE MICROMECHANICS; FINITE ELEMENT METHOD; MACHINERY; MACHINING; METALS; SILICON CARBIDE; SIMULATORS; SURFACES; THREE DIMENSIONAL;

METALLIC MATRIX COMPOSITES;

EID: 67651064330     PISSN: 1359835X     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.compositesa.2009.05.017     Document Type: Article

References (41)

1. Pramanik A., Zhang L.C., and Arsecularatne J.A. Prediction of cutting forces in machining of metal matrix composites. Int J Mach Tools Manuf 46 (2006) 1795-1803
2. Kishawy H.A., Kannan S., and Balzainski M. An energy based analytical force model for orthogonal cutting of metal matrix composites. Ann CIRP 53 1 (2004) 91-94
3. El-Gallab M., and Sklad M. Machining of Al/SiC particulate metal matrix composites - Part I: Tool performance. J Mater Process Technol 83 (1998) 277-285
4. Lin J.T., Bhattacharyya D., and Ferguson W.G. Chip formation in the machining of SiC particle reinforced aluminum matrix composites. Compos Sci Technol 58 (1998) 285-291
5. Kannan S., Kishawy H.A., and Balazinski M. Flank wear progression during machining metal matrix composites. J Manuf Sci Eng 128 (2006) 787-791
6. Ramesh M.V., Chan K.C., Lee W.B., and Cheung C.F. Finite-element analysis of diamond turning of aluminum matrix composites. Composites Sci Technol 61 (2001) 1449-1456
7. Monaghnan J., and Brazil D. Modeling the flow processes of a particle reinforced metal matrix composite during machining. Compos Part A 29 A (1998) 87-99
8. Pramanik A., Zhang L.C., and Arsecularatne J.A. An FEM investigation into the behavior of metal matrix composites: tool-particle interaction during orthogonal cutting. Int J Mach Tools Manuf 47 (2007) 1497-1506
9. Zhu Y., and Kishawy H.A. Influence of alumina particles on the mechanics of machining metal matrix composite during machining. Int J Mach Tools Manuf 45 (2005) 389-398
10. El-Gallab M., and Sklad M. Machining of aluminum/silicon carbide particulate metal matrix composites - Part IV: Residual stresses in the machined workpiece. J Mater Process Technol 152 (2004) 23-34
11. Dandekar C.R., and Shin Y.C. Multiphase finite element modeling of machining unidirectional composites: prediction of debonding and fiber damage. J Manuf Sci Eng, Trans ASME 130 (2008) 051016-1-051016-12
12. Camus G. Modelling of the mechanical behavior and damage processes of fibrous ceramic matrix composites: application to a 2-D SiC/SiC. Int J Solids Struct 37 (2000) 919-942
13. 2 laser processing of composites. Opt Lasers Eng 43 (2005) 233-246
14. 3 metal matrix composites under dynamic tension. Mater Sci Eng 371 A (2004) 359-370
15. Tvergaard V. Effect of fiber debonding in a whisker-reinforced metal. Mater Sci Eng A25 (1990) 203-213
16. Lemaitre J., and Desmorat R. Engineering damage mechanics: ductile, creep, fatigue and brittle failures (2005), Springer-Verlag, Berlin, Heidelberg
17. Dunne F., and Petrinic N. Introduction to computational plasticity (2005), Oxford University Press, New York
18. Tian Y., and Shin Y.C. Multiscale finite element modeling of silicon nitride ceramics undergoing laser-assisted machining. J Manuf Sci Eng, Trans ASME 129 (2007) 287-295
19. Foulk J.W., Allen D.H., and Helms K.L.E. Formulation of three-dimensional cohesive zone model for application to a finite element algorithm. Comput Methods Appl Mech Eng 183 (2000) 51-66
20. Tvergaard V., and Hutchinson J.W. The relation between crack growth resistance and fracture process parameters in elastic-plastic solids. J Mech Phys Solids 40 (1992) 1377-1397
21. Hutchinson J.W., and Evans A.G. Mechanics of materials: top-down approaches to fracture. Acta Mater 48 (2000) 125-135
22. Li Y., Ramesh K.T., and Chin E.S.C. Plastic deformation and failure in A359 aluminum and an A359-SiCp MMC under quasistatic and high-strain-rate tension. J Compos Mater 41 (2007) 27-40
23. Miguelez M.H., and Navarro C. Dynamic characterization at high temperature of MMCs with discontinuous reinforcement. J Phys IV 10 (2000) 305-310
24. Duralcan MMC brochure. San Diego (CA): Alcan International Inc.; 1991.
25. Third Wave Systems, Inc. AdvantEdge™ FEM 5.1 user's manual. Minneapolis; 2008.
26. Zhang Z., Zhang L., and Mai Y.-.W. Modelling friction and wear of scratching ceramic particle reinforced metal composites. Wear 176 (1994) 231-237
27. Karamis M.B., Tasdemirci F., and Nair F. Failure and tribological behavior of the AA5083 and AA6063 composites reinforced by SiC particles under ballistic impact. Composites Part A 34 (2003) 217-226
28. Zhang Z., Zhang L., and Mai Y.-.W. Subsurface damage of ceramic particulate reinforced Al-Li alloy composite induced by scratching at elevated temperature. Mater Sci Eng A242 (1998) 304-307
29. Das S., Mondal D.P., Dasgupta R., and Prasad B.K. Mechanisms of material removal during erosion-corrosion of an Al-SiC particle composite. Wear 236 (1999) 295-302
30. Handbook of ceramic composites. Kluwer Academic Publishers; 2005.
31. Metals handbook: properties and selection-nonferrous alloys and special-purpose materials. ASM International; 1990.
32. Brandt R., and Neuer G. Electrical resistivity and thermal conductivity of pure aluminum and aluminum alloys up to and above the melting temperature. Int J Thermophys 28 5 (2007) 1429-1446
33. Rohatgi P.K., Gupta N., and Alaraj S. Thermal expansion of aluminum-fly ash cenosphere composites synthesized by pressure infiltration technique. J Compos Mater 40 (2006) 1163-1174
34. Zhang H., Ramesh K.T., and Chin E.S.C. Effects of interfacial debonding on rate dependent response of metal matrix composites. Acta Mater 53 (2005) 4687-4700
35. Tvergaard V. Debonding of short fibres among particulates in a metal matrix composites. Int J Solids Struct 40 (2003) 6957-6967
36. Hasselman D.P.H., Donaldson K.Y., and Geiger A.L. Effect of reinforced particle size on thermal conductivity of particulate-silicon carbide-reinforced aluminum matrix composites. J Am Ceram Soc 75 (1992) 3137-3140
37. Hibbit, Karlesson and Sorenson Inc. ABAQUS user's manual, version 6.5. Pawtucket, RI; 2004.
38. Hashin Z., and Shtrikman S. A variational approach to the elastic behaviour of multiphase materials. J Mech Phys Solids 11 (1963) 127-140
39. Rintoul M.D., and Torquato S. Reconstructions of the structure of dispersions. J Colloids Interf Sci 186 (1997) 467-476
40. LLorca J., and Segurado J. Three-dimensional multiparticle cell simulations of deformation and damage in a sphere-reinforced composites. Mater Sci Eng A365 (2004) 267-274
41. LLorca J., and Segurado J. A numerical approximation to the elastic properties of sphere-reinforced composites. J Mech Phys Solids 50 (2002) 2107-2121