Prediction of cutting forces in machining of metal matrix composites

International Journal of Machine Tools and Manufacture

Volumn 46, Issue 14, 2006, Pages 1795-1803

  Pramanik, A ^a   Zhang, L C ^a   Arsecularatne, J A ^a  

^a UNIVERSITY OF SYDNEY   (Australia)

Author keywords

Force modeling; Machining; Metal matrix composites; PCD tool

Indexed keywords

ALUMINUM; DEFORMATION; FRACTURE; MATHEMATICAL MODELS; PLASTICITY; THEOREM PROVING;

METAL MATRIX COMPOSITES; PARTICLE FRACTURE FORCE; PCD TOOL; PLOUGHING FORCE;

MACHINING;

EID: 33746860694     PISSN: 08906955     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmachtools.2005.11.012     Document Type: Article

References (38)

1. Antonio C.A.C., and Davim J.P. Optimal cutting conditions in turning of particulate metal matrix composites based on experimental and a genetic search model. Composites: Part A 33 (2002) 213-219
2. Zhang Z.F., Zhang L.C., and Mai Y.W. Wear of ceramic particle-reinforced metal-matrix composites: Part I. Wear mechanism. Journal of Material Science 30 (1995) 1961-1966
3. Davim J.P., and Baptista A.M. Relationship between cutting force and PCD cutting tool wear in machining silicon carbide reinforced aluminium. Journal of Material Processing Technology 103 (2000) 417-423
4. Davim J.P. Diamond tool performance in machining metal-matrix composites. Journal of Material Processing Technology 128 (2002) 100-105
5. Narutaki N. Machining of MMCs. VDI BERICHTE NR 1276 (1996) 359-370
6. Durante S., Rutelli G., and Rabezzana F. Aluminum-based MMC machining with diamond-coated cutting tools. Surface and Coating Technology 94-95 (1997) 632-640
7. Chambers A.R. The machinability of light alloy MMCs. Composites: Part A 27 (1996) 143-147
8. Polini R., Casadei F., D'Antonio P., and Traversa E. Dry turning of alumina aluminium composites with CVD diamond coated Co-cemented tungsten carbide tools. Surface and Coatings Technology 166 (2003) 127-134
9. D'Errico G.E., and Calzavarini R. Turning of Metal Matrix Composites. Journal of Materials Processing Technology 119 (2001) 257-260
10. Health P.J. Developments in applications of PCD tooling. Journal of Materials Processing Technology 116 (2001) 31-38
11. Zhao B., Liu C.S., Zhu X.S., and Xu K.W. Research on the vibration cutting performance of particle reinforced metal matrix composites SiCp/Al. Journal of Materials Processing Technology 129 (2002) 380-384
12. El-Gallab M., and Sklad M. Machining of Al:SiC particulate metal-matrix composites. Part I: tool performance. Journal of Materials Processing Technology 83 (1998) 151-158
13. Davim J.P. Design of optimization of cutting parameters for turning metal matrix composites based on the orthogonal arrays. Journal of Materials Processing Technology 132 (2003) 340-344
14. Hooper R.M., Henshall J.L., and Klopfer A. The wear of polycrystalline diamond tools used in the cutting of metal matrix composites. International Journal of Refractory Metals and Hard Materials 17 (1999) 103-109
15. Andrews C.J.E., Feng H.Y., and Lau W.M. Machining of an aluminum/SiC composite using diamond inserts. Journal of Materials Processing Technology 102 (2000) 25-29
16. D'Errico G.E., and Calzavarini R. Turning of metal matrix composites. Journal of Materials Processing Technology 119 (2001) 257-260
17. Tso P.L., and Liu Y.G. Study on PCD machining. International Journal of Machine Tools and Manufacture 42 (2002) 331-334
18. Nabhani F. Wear mechanism of ultra-hard cutting tools materials. Journal of Materials Processing Technology 115 (2001) 402-412
19. Tomac N., and Tonnessen K. Machinability of particulate aluminum matrix composites. Annals of the CIRP 41 1 (1992) 55-58
20. Cronjager L., and Meister D. Machinability of fiber and particle-reinforced aluminum. Annals of the CIRP 41 1 (1992) 63-66
21. Lin J.T., Bhattacharyya D., and Lane C. Case study-machinability of a silicon carbide reinforced aluminium metal matrix composite. Wear 181-183 (1995) 883-888
22. Manna A., and Bhattacharayya B. A study on machinability of Al/SiC-MMC. Journal of Materials Processing Technology 140 (2003) 711-716
23. Chan K.C., Cheung C.F., Ramesh M.V., Lee W.B., and To S. A theoretical and experimental investigation of surface generation in diamond turning of an Al6061/SiCp metal matrix composite. International Journal of Mechanical Sciences 43 (2001) 2047-2068
24. Kishawy H.A., Kannan S., and Balazinski M. An energy based analytical force model for orthogonal cutting of metal matrix composites. Annals of the CIRP 53 1 (2004) 91-94
25. Lin J.T., Bhattacharyya D., and Ferguson W.G. Chip formation in the machining of SiC-particle-reinforced aluminum-matrix composites. Composites Science and Technology 58 (1998) 285-291
26. El-Gallab M., and Sklad M. Machining of Al/SiC particulate metal matrix composites. Part II: work surface integrity. Journal of Material Processing Technology 83 (1998) 277-285
27. Karthikeyan R., Ganesan G., Nagarazan R.S., and Pai B.C. A critical study on machining of Al/SiC composites. Materials and Manufacturing Processes 16 1 (2001) 47-60
28. Hung N.P., Yeo S.H., Lee K.K., and Ng K.J. Chip formation in machining particle-reinforced metal matrix composites. Materials and Manufacturing Processes 13 1 (1998) 85-100
29. Hung N.P., Loh N.L., and Venkatesh V.C. Machining of metal matrix composites. In: Jahanmir S., Ramulu M., and Koshy P. (Eds). Machining of Ceramics and Composites (1999), Marcel Dekker Inc., New York
30. Yan C., and Zhang L.C. Single-point scratching of 6061 Al alloy reinforced by different ceramic particles. Applied Composite Materials 1 (1995) 431-447
31. Merchant M.E. Mechanics of the metal cutting process. I. Orthogonal cutting and type 2 chip. Journal of Applied Physics (1944) 267-275
32. Colwell L.V. Predicting the angle of chip flow for single-point cutting tool. Transaction of the ASME 76 (1954) 199-204
33. Waldorf D.J. A simplified model for ploughing forces in turning. Transaction of NAMRI of SME 32 (2004) 447-454
34. Lee E.H., and Shaffer B.W. The theory of plasticity applied to a problem of machining. Journal of Applied Mechanics (1951) 15-20
35. Oxley P.L.B. The Mechanics of Machining: An Analytical Approach to Assessing Machinability (1989), Ellis Horwood, Chichester
36. Kobayashi S., and Thomsen E.G. Some observations on shearing process in metal cutting,. Transactions of the ASME, Journal of Engineering for Industry (1959) 251-261
37. H.Ll.D. Pugh, Mechanics of cutting process, in: Proceedings, Conference on Technology of Engineering Manufacture, The Institute of Mechanical Engineers, 1958, pp. 237-254.
38. Muller H.K., and Nau B. Fluid Sealing Technology (1998), Marcel Dekker, New York p. 294 (Chapter 14)