Dense TiO2 coating using the solution precursor plasma spray process

Journal of the American Ceramic Society

Volumn 91, Issue 3, 2008, Pages 865-872

  Chen, Dianying ^a   Jordan, Eric H ^a   Gell, Maurice ^a   Ma, Xinqing ^b  

^a UNIVERSITY OF CONNECTICUT   (United States)

^b Inframat Corporation   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

DIFFERENTIAL THERMAL ANALYSIS; ETHANOL; FOURIER TRANSFORM INFRARED SPECTROSCOPY; GRAIN BOUNDARIES; PLASMA SPRAYING; THERMOGRAVIMETRIC ANALYSIS; TITANIUM OXIDES;

DENSE TITANIA COATINGS; ETHANOL SOLUTIONS; SOLUTION PRECURSORS; TITANIUM ISOPROPOXIDE; ULTRAFINE SPLATS;

COATING TECHNIQUES;

EID: 40449114486     PISSN: 00027820     EISSN: 15512916     Source Type: Journal    
DOI: 10.1111/j.1551-2916.2007.02225.x     Document Type: Conference Paper

References (38)

1. 1 R. Kishore, S. N. Singh, and B. K. Das, “ Screen Printed Titanium Oxide and PECVD Silicon Nitride as Antireflection Coating on Silicon Solar Cells,” Renewable Energy, 12 [2] 131–5 (1997).
2. 2 L. Zhao, Y. Yu, L. X. Song, X. F. Hu, and A. Larbot, “ Synthesis and Characterization of Nanostructured Titania Film for Photocatalysis,” Appl. Surf. Sci., 239 [3–4] 285–91 (2005).
3. 3 M. Keshmiri, M. Mohseni, and T. Troczynski, “ Development of Novel TiO 2 Sol–Gel‐Derived Composite and its Photocatalytic Activities for Trichloroethylene Oxidation,” Appl. Catal. B—Environ., 53 [4] 209–19 (2004).
4. 4 G. Martinelli, M. C. Carotta, E. Traversa, and G. Ghiotti, “ Thick‐Film Gas Sensors Based on Nano‐Sized Semiconducting Oxide Powders,” MRS Bulletin, 24 [6] 30–6 (1999).
5. 5 K. Vydianathan, G. Nuesca, G. Peterson, E. T. Eisenbraun, A. E. Kaloyeros, J. J. Sullivan, and B. Han, “ Metalorganic Chemical Vapor Deposition of Titanium Oxide for Microelectronics Applications,” J Mater. Res., 16 [6] 1838–49 (2001).
6. 6 D. J. Wever, A. G. Veldhuizen, J. De Vries, H. J. Busscher, D. R. A. Uges, and J. R. Van Horn, “ Electrochemical and Surface Characterization of a Nickel–Titanium Alloy,” Biomaterials, 19 [7–9] 761–9 (1998).
7. 7 B. Thierry, M. Tabrizian, C. Trepanier, O. Savadogo, and L. H. Yahia, “ Effect of Surface Treatment and Sterilization Processes on the Corrosion Behavior of NiTi Shape Memory Alloy,” J. Biomed. Mater. Res., 51 [4] 685–93 (2000).
8. 8 R. Viitala, J. Simola, T. Peltola, H. Rahiala, M. Linden, M. Langlet, and J. B. Rosenholm, “ In Vitro Bioactivity of Aerosol–Gel Deposited TiO 2 Thin Coatings,” J. Biomed. Mater. Res., 54 [1] 109–14 (2001).
9. 9 T. Peltola, M. Jokinen, H. Rahiala, M. Patsi, J. Heikkila, I. Kangasniemi, and A. Yli‐Urpo, “ Effect of Aging Time of Sol on Structure and In Vitro Calcium Phosphate Formation of Sol–Gel‐Derived Titania Films,” J. Biomed. Mater. Res., 51 [2] 200–8 (2000).
10. 10 U. Backman, A. Auvinen, and J. K. Jokiniemi, “ Deposition of Nanostructured Titania Films by Particle‐Assisted MOCVD,” Surf. Coat. Technol., 192 [1] 81–7 (2005).
11. 11 Y. Haga, H. S. K. An, and R. Yosomiya, “ Photoconductive Properties of TiO 2 Films Prepared by the Sol–Gel Method and its Application,” J. Mater. Sci., 32 [12] 3183–8 (1997).
12. 12 K. D. Rogers, D. W. Lane, J. D. Painter, and A. Chapman, “ Structural Characterisation of Sprayed TiO 2 Films for Extremely Thin Absorber Layer Solar Cells,” Thin Solid Films, 466 [1–2] 97–102 (2004).
13. 13 M. Okuya, K. Shiozaki, N. Horikawa, T. Kosugi, G. R. A. Kumara, J. Madarasz, S. Kaneko, and G. Pokol, “ Porous TiO 2 Thin Films Prepared by Spray Pyrolysis Deposition (SPD) Technique and their Application to UV Sensors,” Solid State Ionics, 172 [1–4] 527–31 (2004).
14. 14 R. S. Lima and B. R. Marple, “ Near‐Isotropic Air Plasma Sprayed Titania,” Acta Mater., 52 [5] 1163–70 (2004).
15. 15 F.‐L. Toma, G. Bertrand, S. O. Chwa, C. Meunier, D. Klein, and C. Coddet, “ Comparative Study on the Photocatalytic Decomposition of Nitrogen Oxides Using TiO 2 Coatings Prepared by Conventional Plasma Spraying and Suspension Plasma Spraying,” Surf. Coat. Technol., 200, 5855–62 (2006).
16. 16 D. Chen, M. Gell, E. H. Jordan, and X. Ma, “ Thermal Stability of Air Plasma Spray and Solution Precursor Plasma Spray Thermal Barrier Coatings,” J. Am. Ceram. Soc., 90 [10] 3160–6 (2007).
17. 17 M. Gell, L. D. Xie, X. Q. Ma, E. H. Jordan, and N. P. Padture, “ Highly Durable Thermal Barrier Coatings Made by the Solution Precursor Plasma Spray Process,” Surf. Coat. Technol., 177, 97–102 (2004).
18. 18 N. P. Padture, K. W. Schlichting, T. Bhatia, A. Ozturk, B. Cetegen, E. H. Jordan, M. Gell, S. Jiang, T. D. Xiao, P. R. Strutt, E. Garcia, P. Miranzo, and M. I. Osendi, “ Towards Durable Thermal Barrier Coatings with Novel Microstructures Deposited by Solution‐Precursor Plasma Spray,” Acta Mater., 49, 2251–7 2001.
19. 19 D. Chen, E. Jordan, M. Gell, and X. Ma, “ Dense Alumina–Zirconia Coatings Using the Solution Precursor Plasma Spray Process,” J. Am. Ceram. Soc., Doi: DOI: 10.1111/j.1551-2916.2007.02023.x.
20. 20 H. P. Klug and L. E. Alexander, X‐Ray Diffraction Procedures for Polycrystalline and Amorphous Materials, pp. 491–4. John Wiley & Sons Inc, London, 1954.
21. 21 A. Taylor, An Introduction to X‐Ray Metallography. Chapman & Hall Ltd, London, 1952.
22. 22 R. Campostrini, M. Ischia, and L. Palmisano, “ Pyrolysis Study of Sol–Gel Derived TiO 2 Powders—Part II. TiO 2 ‐Anatase Prepared by Reacting Titanium(IV) Isopropoxide with Oxalic Acid,” J. Therm. Analysis Calorimetry, 71 [3] 1011–21 (2003).
23. 23 M. Krunks, I. Oja, K. Tonsuaadu, M. Es‐Souni, M. Gruselle, and L. Niinisto, “ Thermoanalytical Study of Acetylacetonate‐Modified Titanium (IV) Isopropoxide as a Precursor for TiO 2 Films,” J. Therm. Analysis Calorimetry, 80 [2] 483–8 (2005).
24. 24 N. P. Padture and L. D. Pye, “ Crystallization Kinetics of a Glass in the Yttrium Oxide‐Iron (III) Oxide‐Boron Oxide System Using Differential Thermal Analysis,” J. Mater. Sci. Lett., 10 [5] 269–71 (1991).
25. 25 A. Huczko, “ Template‐Based Synthesis of Nanomaterials,” Appl. Phys.—Mater. Sci. Processing, 70 [4] 365–76 (2000).
26. 26 H. Z. Zhang and J. F. Banfield, “ Kinetics of Crystallization and Crystal Growth of Nanocrystalline Anatase in Nanometer‐Sized Amorphous Titania,” Chem. Mater., 14 [10] 4145–54 (2002).
27. 27 G. J. Exarhos and M. Aloi, “ Crystallite Growth Kinetics in Isothermally Annealed Sol–Gel Films,” Thin Solid Films, 193/194, 42–50 (1990).
28. 28 S. Sampath and X. Jiang, “ Splat Formation and Microstructure Development During Plasma Spraying: Deposition Temperature Effects,” Mater. Sci. Eng. —Struct. Mater. Properties Microstruct. Processing, 304, 144–50 (2001).
29. 29 Z. Xu, J. Sankar, and S. Yarmolenko, “ Yttria‐Stabilized Zirconia Coatings Produced Using Combustion Chemical Vapor Deposition,” Surf. Coat. Technol., 177, 52–9 (2004).
30. 30 S. Semenov and B. Cetegen, “ Spectroscopic Temperature Measurements in Direct Current Arc Plasma Jets Used in Thermal Spray Processing of Materials,” J. Therm. Spray Technol., 10 [2] 326–36 (2001).
31. 31 T. Chraska and A. H. King, “ Transmission Electron Microscopy Study of Rapid Solidification of Plasma Sprayed Zirconia—Part I. First Splat Solidification,” Thin Solid Films, 397 [1–2] 30–9 (2001).
32. 32 H. M. Kim, T. Himeno, M. Kawashita, J. H. Lee, T. Kokubo, and T. Nakamura, “ Surface Potential Change in Bioactive Titanium Metal During the Process of Apatite Formation in Simulated Body Fluid,” J. Biomed. Mater. Res. Part A, 67A [4] 1305–9 (2003).
33. 33 J. C. Dupin, D. Gonbeau, P. Vinatier, and A. Levasseur, “ Systematic XPS Studies of Metal Oxides, Hydroxides and Peroxides,” Phys. Chem. Chem. Phys., 2 [6] 1319–24 (2000).
34. 34 R. C. Hoffmann, L. P. H. Jeurgens, S. Wildhack, J. Bill, and F. Aldinger, “ Deposition of Composite Titania/Vanadia Thin Films by Chemical Bath Deposition,” Chem. Mater., 16 [22] 4199–201 (2004).
35. 35 A. Ozturk and B. M. Cetegen, “ Modeling of Plasma Assisted Formation of Precipitates in Zirconium Containing Liquid Precursor Droplets,” Mater. Sci. Eng.—Struct. Mater. Prop. Microstruct. Processing, 384 [1–2] 331–51 (2004).
36. 36 Y. Li and T. Ishigaki, “ Thermodynamic Analysis of Nucleation of Anatase and Rutile from TiO 2 Melt,” J. Cryst. Growth, 242, 511–6 (2002).
37. 37 T. Bhatia, A. Ozturk, L. D. Xie, E. H. Jordan, B. M. Cetegen, M. Gell, X. Q. Ma, and N. P. Padture, “ Mechanisms of Ceramic Coating Deposition in Solution‐Precursor Plasma Spray,” J. Mater. Res., 17 [9] 2363–72 (2002).
38. 38 D. Chen, E. H. Jordan, and M. Gell, “ Effect of Solution Concentration on Splat Formation and Coating Microstructure Using the Solution Precursor Plasma Spray Process,” Surf. Coat. Technol. Doi: DOI: 10.1016/j.surfcoat.2007.08.077.