Emerging challenges to structural integrity technology for high-temperature applications

Frontiers of Mechanical Engineering in China

Volumn 2, Issue 4, 2007, Pages 375-387

  Tu, Shantung ^a  

^a EAST CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY   (China)

Author keywords

Failure analysis diagram (FAD); Functionally graded coating; High temperature plant; Micro chemo mechanical systems; Structural integrity technology

Indexed keywords

EID: 34648832120     PISSN: 16733479     EISSN: 16733592     Source Type: Journal    
DOI: 10.1007/s11465-007-0066-y     Document Type: Article

References (56)

1. Cropper W H. Carnot's function: Origins of the thermodynamic concept of temperature. Amer J Phys, 1987, 55(2): 120-129
2. Tu S T, ed. High Temperature Structural Integrity. Beijing: Science Press, 2003 (in Chinese)
3. Cervenka M. The rolls-royce trent engine. Lecture Note at University of Cambridge, 2000
4. Wegeng R S, Birmingham J G, Call C, et al. Micro chemical system development progress at the Pacific Northwest National Laboratory. In: Ehrfeld W, ed. Microreaction Technology. Proceedings of the 1st International Conference on Microreaction Technology. Frankfurt, 1997
5. Epstein A H, Senturia S D. Macro power from micro machinery. Science, 1997, 276(5,316): 1211
6. Brenchley D L, Wegeng R S, Drost M K. Development of micro chemical and thermal systems. In: Proceedings of the AIChE 2000 Spring National Meeting. Atlanta: GA, 2000
7. Carlin C M, Ray J K. The requirements for high-temperature electronics in a future high speed civil transport (HSCT). In: Proceedings of the 2nd International High-Temperature Electronics Conference. Charlotte, 1994: I19-I26
8. Neudeck P G, Okojie R S, Chen L Y. High-temperature electronics-a role for wide bandgap semiconductors. In: Proceedings of IEEE, 2002, 90(6): 1065-1076
9. Chen X, Li F Q, Lin Y C, et al. Low-temperature sintering technique for high-temperature power semiconductor devices packaging. Electronic Components & Materials, 2006, 25(8): 4-6
10. Todreas N E. New generation of nuclear plants: A point of view from the USA. In: International Conference-E fermi and Nuclear Energy. Pisa University, 2001: 15-16
11. Yue Z F, Lu Z Z. The influence of crystallographic orientation and strain rate on the high temperature low cyclic fatigue property of a nickel-base single crystal superalloy. Metall Mater Trans A, 1998, 29: 1093-1099
12. Yue Z F, Lu Z Z, Zheng C Q, et al. Life study of nickel-base single crystal turbine blade: Viscoplastic crystallographic constitutive behavior. Theor Appl Fract Mec, 1996, 24: 139-145
13. Yue Z F, Lu Z Z. Rafting prediction criterion for nickel-base single crystals under cmultiaxial stresses and crystallographic orientation dependence of creep behavior. Acta Metall Sin, 1999, 12: 149-152
14. Yue Z F, Lu Z Z. Finite element creep damage study of nickel-base single crystal structures under multiaxial stress states. J Mat Sci Tech, 2003, 19(8): 1012-1016
15. Wen Z X, Yue Z F. Fracture behaviour of the compact tension specimens of nickel-based single crystal superalloys at high temperatures. Mater Sci Eng A, 2007, 456: 189-201
16. Taneike M, Abe F, Sawada K. Creep-strengthening of steel at high temperatures using nano-sized carbonitride dispersions. Nature, 2003, 424(6,946): 294-296
17. Yamamoto Y, Brady M P, Lu Z P, et al. Creep-resistant, Al2O3-forming austenitic stainless steels. Science, 2007, 316(5,823): 433-436
18. Doughty G R, Hind H. The applications of ion-conducting ceramics. Key Eng Mater, 1996, 122-124: 145-62
19. Greenhut V A. Progress in ceramic-metal joining and metallization: An overview of techniques and recent advances. In: Kumar P, Greenhut V A, eds. Metal-Ceramic Joining. The Mineral, Metals, & Materials Society, 1991
20. Martin P M, Matson D W, Bennett W D. Microfabrication methods for micro-channel reactors and separations systems. Chem Eng Commun, 1999, 173: 245-254
21. Takeshi T, Kazuhiko K, Tetsuji H, et al. Feasibility study on the applicability of a diffusion-welded compact intermediate heat exchanger to next-generation high temperature gas-cooled reactor. Nucl Eng Des, 1997, 168(1-3): 11-21
22. Padture N P, Gell M, Jordan E H. Thermal barrier coatings for gas-turbine engine applications. Science, 2002, 296(5,566): 280-284
23. Troczynski T, Cockcroft S, Wong H. Thermal barrier coatings for heat engines. Key Eng Mats, 1996, 122-124: 451-462
24. Stoever D, Funke C. Directions of the development of thermal barrier coatings in energy applications. J of Materials Processing Technology, 1999, 92-93: 195-202
25. Marriott D L. Current trends in high temperature design. Int J Pres Ves & Piping, 1992, 50: 13-35
26. ASME boiler and pressure vessel code, section III-class I components in elevated temperature service. Code Case N47-29. New York: ASME, 1990
27. Xuan F Z, Li P N, Guo C X. A study on the parameter Lr of structure containing defects under combined loadings. J Mech Str, 2001, 23(1): 8-10 (in Chinese)
28. Xuan F Z, Tu S T, Wang Z D. TDFAD approach to high temperature defect assessment and its engineering application. Chinese J Mech Eng, 2004, 17(4): 537-542
29. R6 Assessment of the integrity of structures containing defects. Procedure R6-Revision 4, Gloucester. UK: Nuclear Electric Ltd, 2000
30. Tu S T, Xuan F Z. Some fundamental aspects of high temperature defect assessment. Key Eng Mater, 2005, 297-300: 428-437
31. Tu S T, Segle P, Gong J M. Strength design and life assessment of welded structure subjected to high temperature creep. Int J Pres Ves & Piping, 1996, 66: 171-186
32. Tu S T, Segle P, Gong J M. Creep damage and fracture of weldments at high temperature. Int J Pres Ves & Piping, 2004, 81(2): 134-143
33. Tu S T, Gong J M, Ling X, et al. Measurement of local creep deformation in cross-weld specimen by optical fiber marking and remote monitoring. Trans ASME J Pres Ves Tech, 2002, 124(1): 54-58
34. Tu S T, Sandstrom R. Numerical simulation of creep exhaustion of weldments and some design considerations. Creep and Fracture of Engng Mater and Struct, 1993, 695-704
35. Gong J M, Tu S T, Ling X. Research of welding effect on creep damage of high temperature furnace tubes. Key Eng Mater, 2000, 171-174: 189-196
36. Tu S T, Yoon K B, Gong J M. The influence of material mismatch of weld on the evaluation of high temperature fracture. Key Eng Mater, 2000, 171-174: 51-60
37. Storesund J, Tu S T. Geometrical effect on creep in cross-weld specimens. Int J Pres Ves & Piping, 1995, 62: 179-193
38. Sakane M, Nose H, Kitano M, et al. Tensile and low cycle fatigue standard testing for solders-JSMS recommendation. In: Proceedings of Fourth Japan-China Bilateral Symposium on High Temperature Strength of Materials, 2001, 185-191
39. Spengen W M. MEMS reliability from a failure mechanisms perspective. Microelectron Reliab, 2003, 43(7): 1049-1060
40. Sakane M. Size effect on fatigue behavior of solder materials. Private communication, 2003: 10-29
41. Evans A G, Hutchinson J W, Wei Y. Interface adhesion: Effects of plasticity and segregation. Acta Mater, 1999, 47(15): 4093-4113
42. Tvergaard V, Hutchinson J W. The influence of plasticity on mixed mode interface toughness. J Mech Phys Solids, 1993, 41: 11-19
43. Lipkin D M, Clarke D R, Evans A G. Effect of interfacial carbon on adhesion and toughness of gold-sapphire interface. Acta Mater, 1998, 46(13): 4835-4850
44. Evans A G, Mumm D R, Hutchinson J W, et al. Mechanisms controlling the durability of thermal barrier coatings. Prog Mater Sci, 2001, 46: 505-553
45. Sih G C, Tu S T. Why, where and when it becomes necessary to consider chemical reaction effect in mechanics. Sih G C, Tu S T, Wang Z D, eds. Structural Integrity and Materials Ageing. Shanghai: ECUST Press, 2003, 1-18
46. Niino M, Maeca S. Recent development status of functionally gradient materials. I S I J Int, 1990, 30: 699-703
47. Atkinson C, List R D. Steady state crack propagation into media with spatially varying elastic properties. Int J Eng Sci, 1978, 16: 717-730
48. Erdogan F. Fracture mechanics of functionally graded materials. Compos Eng, 1995, 5(7): 753-750
49. Noda N, Jin Z H. Thermal stress intensity factors for a crack in a strip of a functionally graded material. Int J solids struct, 1993, 30: 1039-1056
50. Zhang X C, Xu B S, Wang H D, et al. Modeling of thermal residual stresses in multilayer coatings withgraded properties and compositions. Thin Solid Films, 2006, 497: 223-231
51. Williamson R L, Rabin B H, Byerly G E. FEM study of the effects of interlayers and creep in reducing residual stresses and strains in ceramic-metal joints. Compos Eng, 1995, 5(7): 851-863
52. Chen J J, Tu S T, Liu M S, et al. Creep crack behavior in functionally graded coating. Sih G C, Kermanidis T B, Pantelakis S G, eds. Multiscaling in Applied Science and Emerging Technology. Patras: University of Patras, 2004, 113-119
53. Chen J J, Tu S T, Wang Z D. Study on interface creep crack driving force of functionally graded coating. J Mech Str, 2005, 27(2): 227-231 (in Chinese)
54. Chen J J, Tu S T, Xuan F Z, et al. Creep analysis for functionally graded cylinder subjected to internal and external pressure. J Strain Anal Eng, 2007, 42(2): 69-77
55. Chen J J, Tu S T, Xuan F Z, et al. Time dependent behavior of hollow cylinder with functionally graded coating. In: Fracture Mechanics 2006. Sih G C, Tu S T, Wang Z D, eds. Multiscaling associated with structural and material integrity under elevated temperature, 2006, 1-148
56. Chen J J, Tu S T. Creep fracture parameters of functionally graded coating. J Chin Inst Eng, 2004, 27(6): 805-81