A finite element analysis of burr formation in face milling of a cast aluminum alloy

Machining Science and Technology

Volumn 11, Issue 2, 2007, Pages 157-181

  Sartkulvanich, Partchapol ^a   Sahlan, Hakan ^a   Altan, Taylan ^a  

^a OHIO STATE UNIVERSITY   (United States)

Author keywords

Burr Formation; Edge Hone and Finite Element; Face Milling; Flank Wear; Tool Edge Preparation

Indexed keywords

BURR FORMATION; FACE MILLING; FLANK WEAR; TOOL EDGE PREPARATION;

CASTING; CUTTING TOOLS; FINITE ELEMENT METHOD; MILLING (MACHINING); THREE DIMENSIONAL;

ALUMINUM ALLOYS;

EID: 34249680207     PISSN: 10910344     EISSN: 15322483     Source Type: Journal    
DOI: 10.1080/10910340701339895     Document Type: Article

References (25)

1. Armarego, E.J.A.; Brown, R.H. (1969) The Machining of Metals, Prentice-Hall, Englewood Cliffs, N.J.
2. Bil, H.; Kilic, S.E.; Tekkaya, A.E. (2004) A comparison of orthogonal cutting data from experiments with three different finite element models. International Journal of Machine Tools & Manufacture, 44: 933-944.
3. Ceretti, J.E.; Fallbehmer, P., Wu, W.T.; Altan, T. (1996) Application of 2D FEM on chip formation in orthogonal cutting. Journal of Material Processing and Technology, 59: 169-181.
4. Childs, T.H.; Maekawa, K.; Obikawa, T. (2000). Metal Machining: Theory and Application, Arnold Press, London.
5. Childs, T.H.C.; Mahdi, M.I. (1989) On the stress distribution between the chip and tool during metal turning. Annals of CIRP, 38: 55-58.
6. Conicity Technologies, with the web site at (www.conicity.com).
7. Dornfeld, DA; Min, S.; Kim, J.; Hewson, J.; Chu, C.H,; Tyler, P.; Ffield, P.; Askari, A. (1999) Burr prevention and minimization for the aerospace industry. SAK Aerospace, Manufacturing Technology Conference, 1-6.
8. General Electric Super Abrasives (currently is Diamond Innovation), (2003) Private communication.
9. Gillespie, L.K.; Blotter, P.T. (1976) The formation and properties of machining burrs. Journal of Engineering for Industry, 98; 66-74.
10. Hashimura, M.; Hassamontr, J.; Dornfeld, D. (1999) Eeffects of in-plane exit angle and rake angle on burr height and thickness in face milling operation. Journal of Manufacturing Science and Engineering, 121: 13-19.
11. Heath, P.J. (2001) Developments in applications of PCD tooling. Journal of Material Processing Technology, 116: 31-38.
12. Ko, S.L.; Dornfeld, D.A. (1996) Analysis of fracture in burr formation at the exit stage of metal cutting. Journal, of Material Processing Technology, 58: 189-200.
13. Ko, S.L.; Dornfeld, D.A. (1996) Burr formation and fracture in oblique cutting. Journal of Material Processing Technology, 62: 24-36.
14. Marusich, T.D.; Ortiz, M. (1995) Modelling and simulation of high-speed machining. International Journal for Numerical Methods in Engineering, 38(21): 3675-3694.
15. Material database web site (www.matweb.com).
16. Nakayama, K.; Arai, M. (1987) Burr formation in metal cutting. Annals of the CIRP, 36: 33-36.
17. Olvera, O; Barrow, G. (1996) An experimental study of burr formation in square shoulder face milling, International Journal of Machine Tools and Manufacture, 36(9): 1005-1020.
18. Oxley, P.L.B. (1989) Mechanics of Machining: An Analytical Approach to Assessing Machinability, Halsted Press, New York.
19. Park, I.W.; Dornfeld, D.A. (2000a) A study of burr formation processes using the finite element method: Part I. Journal of Engineering Material and Technology, 122: 221-228.
20. Park, I.W.; Dornfeld, D.A. (2000b) A study of burr formation processes using the finite element method: Part II - The influences of exit angle, rake angle and backup material on bun' formation processes. Journal of Engineering Material and Technology, 122: 229-237.
21. Raedt, H.-W.; Hoppe, S.; Klocke, F. (2001) 2D-FEM simulation of the orthogonal high speed cutting process. Proceedings of the Fourth CIRP International Workshop on Modeling of Machining Operations, Delft, The Netherlands, August 17-18, 2001: 117-124.
22. Sartkulvanich P.; Koppka, F.; Altan, T. (2004) determintaion of flow stress for metal cutting simulation - A progress report. Journal of Materials Processing Technology, 146(1): 61-71.
23. Sartkulvanich, P.; Göcmen, A.; Altan, T. (2005) Effects of flow stress and friction models in finite clement simulation of orthogonal cutting: A sensitivity analysis. Machining Science and Technology, 9(1): 1-26.
24. Yen, Y.-C.; Jain, A.; Altan, T. (2004a) A finite element analysis of orthogonal machining using different tool edge geometries. Journal of Materials Processing Technology, 146(1): 72-81.
25. Yen, Y.-C.; Jain, A.; Altan, T. (2004b) Computer simulation of orthogonal cutting using a tool with multiple coatings. Machining Science and Technology, 8(2): 305-326.