A finite element analysis of orthogonal machining using different tool edge geometries

Journal of Materials Processing Technology

Volumn 146, Issue 1, 2004, Pages 72-81

  Yen, Yung Chang ^a   Jain, Anurag ^a   Altan, Taylan ^a  

^a OHIO STATE UNIVERSITY   (United States)

Author keywords

Cutting tool; Edge preparation; FEM simulation

Indexed keywords

APPROXIMATION THEORY; COMPUTER SIMULATION; DEFORMATION; FINITE ELEMENT METHOD; HARDENING; METAL CUTTING; OPTIMIZATION; RESIDUAL STRESSES; STEEL; WEAR RESISTANCE;

CHIP FORMATION; CUTTING FORCES; EDGE PREPERATION;

CUTTING TOOLS;

EID: 0942288492     PISSN: 09240136     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0924-0136(03)00846-X     Document Type: Article

References (24)

1. J. Keith, Fundamentals of insert edge preparation, Presented at Manufacturing'92 - Cutting Tool Geometries, Kennametal, Inc., Chicago, IL, September 1992.
2. Hodgson T., Trendler P.H.H. Turning hardened tool steels with cubic boron nitride inserts. Ann. CIRP. 30(1):1981;63-66.
3. Kishawy H.A., Elbestawi M.A. Effects of edge preparation and cutting speed on surface integrity of die materials in hard machining. Proc. ASME. MED-8:1998;269-276.
4. Shintani K., Ueki M., Fujimura Y. Optimum tool geometry of CBN tool for continuous turning of carburized steel. Int. J. Mach. Tools Manuf. 26(3):1989;403-413.
5. Shintani K., Ueki M., Fujimura Y. Optimum cutting tool geometry when interrupted cutting carburized steel by CBN tool. Int. J. Mach. Tools Manuf. 26(3):1989;415-423.
6. Thiele J.D., Melkote S.N. Effect of cutting edge geometry and workpiece hardness on surface generation in the finish hard turning of AISI 52100 steel. J. Mater. Process. Technol. 94:1999;216-226.
7. Matsumoto Y., Hashimoto F., Lahoti G. Surface integrity generated by precision hard turning. Ann. CIRP. 48(1):1999;59-62.
8. Manjunathaiah J., Endres J.W. A new model and analysis of orthogonal machining with an edge-radius tool. Trans. ASME J. Manuf. Sci. Eng. 122:2000;384-390.
9. J.W. Endres, The effects of corner radius on tool flank wear, in: Proceedings of the 2002 NSF Design, Service and Manufacturing Grantees and Research Conference, San Juan, Puerto Rico, January 7-10, 2002, pp. 1563-1568.
10. Ren H., Altintas Y. Mechanics of machining with chamfered tools. Trans. ASME J. Manuf. Sci. Eng. 122:2000;650-659.
11. P.L.B. Oxley, Mechanics of Machining - An Analytical Approach to Assessing Machinability, Ellis Horwood, Chichester, UK, 1989.
12. Carroll J.T., Strenkowski J.S. Finite element models of orthogonal cutting with application to single point diamond turning. Int. J. Mech. Sci. 30:1988;899-920.
13. Obikawa T., Usui E. Computational machining of titanium alloy - finite element modeling and a few results. J. Manuf. Sci. Eng. Trans. ASME. 118:1996;206-215.
14. Mamalis A.G., Horvath M., Branis A.S., Manolakos D.E. Finite element simulation of chip formation in orthogonal metal cutting. J. Mater. Process. Technol. 110:2001;19-27.
15. Chen Y.R., Ni J. Finite element analysis of orthogonal cutting with blunt-edge tool. Proc. ASME Manuf. Sci. Eng. MED-8:1998;853-866.
16. Kim K.W., Lee W.Y., Sin H.C. A finite-element analysis of machining with the tool edge considered. J. Mater. Process. Technol. 86:1999;45-55.
17. Shatla M., Yen Y.-C., Altan T. Tool-workpiece interface in orthogonal cutting - application of FEM modeling. Trans. NAMRI/SME. XXVIII:2000;173-178.
18. H.-W. Raedt, S. Hoppe, F. Klocke, 2D-FEM simulation of the orthogonal high speed cutting process, in: Proceedings of the Fourth CIRP International Workshop on Modeling of Machining Operations, Delft, The Netherlands, August 17-18, 2001, pp. 117-124.
19. Y.-C. Yen, J. Söhner, H. Weule, J. Schmidt, T. Altan, Estimation of tool wear in orthogonal cutting using FEM simulation, in: Conference Proceedings of the Fifth CIRP International Workshop on Modeling of Machining, Purdue University, Indiana, May 20-21, 2002, vol. 6, no. 3, 2002, pp. 467-486.
20. Usui E., Maekawa K., Shirakashi T. Flow stress of low carbon steel at high temperature and strain rate. Part 2. Flow stress under variable temperature and variable strain rate. Bull. Jpn. Soc. Prec. Eng. 17(3):1983;167-173.
21. Obikawa T., Shinozuka J., Shriakashi T. Analytical prediction of cutting performances of grooved rake face tools. Bull. Jpn. Soc. Prec. Eng. 61(9):1995;1295-1299. (in Japanese).
22. Y.-C. Yen, T. Özel, T. Altan, Process modeling of turning with nose radius tools using two-dimensional FEM simulation, ERC Technical Report HPM/ERC/NSM-98-R-27, The Ohio State University, 1998.
23. Childs T.H.C., Mahdi M.I. On the stress distribution between the chip and tool during metal turning. Ann. CIRP. 38:1989;55-58.
24. Y. Matsumoto, Review of current hard turning technology, Abrasives Mag. Oct/Nov (1996) 16-34.