Microstructure and mechanical properties of HVOF sprayed nanocrystalline Cr3C2-25(Ni20Cr) coating

Journal of Thermal Spray Technology

Volumn 15, Issue 3, 2006, Pages 372-381

  Roy, Manish ^a   Pauschitz, A ^b   Bernardi, J ^c   Koch, T ^d   Franek, F ^b  

^a DEFENCE METALLURGICAL RESEARCH LABORATORY   (India)

^b AC2T RESEARCH GMBH   (Austria)

^c University Service Centre for Transmission Electron Microscopy   (Austria)

^d VIENNA UNIVERSITY OF TECHNOLOGY   (Austria)

Author keywords

Coatings for engine components; High velocity oxyfuel (HVOF) coatings; HVOF spray parameters; Nanocrystalline coatings; Nanocrystalline materials; Properties of coatings

Indexed keywords

CHARACTERIZATION; ELASTIC MODULI; FRACTURE TOUGHNESS; GRAIN SIZE AND SHAPE; HARDNESS; INDENTATION; MECHANICAL PROPERTIES; MICROSTRUCTURE; NANOSTRUCTURED MATERIALS; SURFACE ROUGHNESS;

HIGH-VELOCITY OXYFUEL (HVOF) COATINGS; HVOF SPRAY PARAMETERS; NANOCRYSTALLINE COATINGS;

INORGANIC COATINGS;

EID: 33748923111     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1361/105996306X124374     Document Type: Review

References (40)

1. G.Y. Lai, Evaluation of Sprayed Chromium Carbide Coatings for Gas Cooled Reactor Application, Thin Solid Films, 1978, 53, p 343-351
2. C.C. Li, Characterisation of Thermally Sprayed Coatings for High Temperature Wear Protection Application, Thin Solid Films, 1980, 73, p 59-77
3. T.A. Taylor, M.P. Overs, J.M. Quets, and R.C. Tucker Jr., Development of Several New Nickel Alluminide and Chromium Carbide Coatings for Use in High Temperature Nuclear Reactors, Thin Solid Films, 1983, 107, p 427-435
4. L. Russo and M. Dorfmann, Structure Evaluation of HVOF Sprayed NiCr-Cr3C2 Coatings, Thermal Spraying: Current Status and Future Trends, A. Ohmori, Ed., High Temperature Society of Japan, 1995, p 681-686
5. 2/NiCr Coatings, Tribol. Intl., 2001, 34, p 345-351
6. T. Grosdidier, H.L. Liao, and A. Tidu, Thermal Spray Surface Engineering via Applied Research, Proc. 1st Int. Thermal. Spray. Conf., May 8-11, 2000 (Montreal, Canada), ASM Thermal Spray Society, p 1341-1344
7. M.L. Lau, E. Strock, A. Fabel, C.J. Lavernia, and E.J. Lavernia, Synthesis and Characterisation of Nanocrystalline Co-Cr Coatings by Plasma Spraying, Nanostruct. Mater., 1998, 10, p 723-780
8. M.L. Lau, H.G. Jiang, and E.J. Lavernia, Thermal Stability of Nanocrystalline Inconel 718 and Ni Prepared by High Velocity Oxygen Fuel (HVOF) Thermal Spraying, Proc. of Intl. Thermal Spray Conf., C. Coddet, Ed., May 25-29, 1999 (Nice, France), p 379
9. M.L. Lau, V.V. Gupta, and E.J. Lavernia, Particle Behaviour of Nanocrystalline 316 Stainless Steel during High Velocity Oxy Fuel Thermal Spraying. Nanostruct. Mater., 1999, 12, p 319-322
10. B.H. Kear and G. Skadan, Thermal Spray Processing of Nanoscale Materials. Nanostruct. Mater., 1997, 8, p 765-769
11. H.G. Jiang, M.L. Lau, and E.J. Lavernia, Grain Growth Behaviour of Nanocrystalline Inconel 718 and Ni Powders and Coatings. Nanostruct. Mater., 1998, 10, p 169-178
12. E.H. Jordan, M. Gell, Y.H. Sohn, D. Goberman, L. Shaw, S. Jiang, M. Wang, T.D. Xiao, Y. Wang, and P. Strutt, Fabrication and Evaluation of Plasma Sprayed Nanostructured Alumina - Titania Coatings with Superior Properties, Mater Sci. Eng., 2001, A301, p 80-89
13. T.C. Zhu, K. Yukimura, C.X. Ding, and P.Y. Zhang, Tribological Properties of Nanostructured and Conventional WC-Co Coatings Deposited by Plasma Spraying, Thin Solid Films, 2001, 388, p 277-282
14. 2 Films. Nanostruct. Mater., 1999, 11, p 319-323
15. N.P. Rao, H.J. Lee, M. Kelkar, D.J. Hansen, J.V.R. Heberlain, P.H. McMurry, and S.L. Girshik, Nanostructure Materials Production by Hypersonic Plasma Particle Deposition. Nanostruct. Mater., 1997, 9, p 129-132
16. J. Karthikeyan, C.C. Berndt, J. Tikkanen, J.Y. Wang, A.H. King, and H. Herman, Preparation of Nanostructure Materials by Thermal Spray Processing of Liquid Precursors. Nanostruct. Mater., 1997, 9, p 137-140
17. D.J. Branagan, W.D. Swank, D.C. Haggard, and J.R. Fincke, Wear Resistant Amorphous and Nano Composite Steel Coatings, Metal, Mater. Trans, 2001, 32A, p 2615-2621
18. L.L. Shaw, D. Goberman, R. Ren, M. Gill, S. Jiang, Y: Wang, T.D. Xiao, and P.R. Stutt, The Dependency of Microstructure and Properties of Nanostructured Coatings on Plasma Spray Conditions, Surf. Coat. Technol., 2000, 130, p 1-8
19. D.A. Stewart, P.H. Shipway, and D.G. McCartney, Abrasive Wear Behaviour of Conventional and Nanocomposite HVOF Sprayed WC-Co Coatings, Wear, 1999, 225-229, p 789-798
20. J. He, M. Ice, S. Dallek, and E.J. Lavernia, Synthesis of Nanostructured WC-12 Pct Co Coating Using Mechanical Milling and High Velocity Oxygen Fuel Thermal Spraying. Metal Mater. Trans., 2000, 31A, p 541-553
21. B.H. Kear, R.K. Sadangi, M. Jain, R. Yao, Z. Kalman, G. Skandan, and W.E. Mayo, Thermal Sprayed Nanostructured WC/Co Hard Coatings, J. Therm. Spray Tech., 2000, 9, p 399-406
22. Y.C. Zhu, M. Huang, J. Huang, and C.X. Ding, Vacuum Plasma Sprayed Nano Structured Titanium Oxide Films, J. Therm. Spray. Technol., 1999, 8, p 219-222
23. V.L. Tellkamp, M.L. Lau, A. Fabel, and E.J. Lavernia, Thermal Spraying of Nanocrystalline Inconel 718. Nanostruct. Mater., 1997, 9, p 489-492
24. 2-25(Ni-20Cr) Coatings. Metal Mater. Trans., 2000, 31A, p 555-564
25. 2-NiCr Coatings, Mater. Sci. Eng., 2001, A301, p 69-79
26. B.H. Kear, Z. Kalman, R.K. Sadangi, G. Skandan, J. Colaizzi and W.E. Mayo, Plasma Sprayed Nanostructured Al2O3/TiO2 Powders and Coatings. J. Therm. Spray. Technol., 9 (200) 483-487
27. 2-25(Ni-20Cr) Coating - Comparison Between Nanocrystalline Grains and Conventional Grains, Wear, 2004, 257, p 799-811
28. 2-25(NiCr) Coatings with Conventional and Nanocrystalline Grains, Tribol. Intl., 2005, 39, p 29-38
29. 3 Powders, J. Mater. Sci., 1985, 20, p 1266-1274
30. W.C. Oliver and G.M. Pharr, An Improved Technique for Determining Hardness and Elastic Modulus using Load and Displacement Sensing Indentation Experiments, J. Mat. Res., 1992, 7, p 1564-1580
31. K. Niihara, R. Morena, and D.P.H. Hassleman, Indentation Fracture Toughness of Brittle Materials for Palmquist Cracks, Fracture Mechanics of Ceramics, R.C. Bradt, A.G. Evans, D.P. Hassleman, and F.F. Lange, Ed., Plenum Press, 1983, p 97-105
32. K. Niihara, R. Morena, and D.P.H. Hassleman, Evaluation of KIC of Brittle Solids by the Indentation Method with Low Crack to Indent Ratio, J. Mater. Sci. Lett., 1982, 1, p 13-16
33. H. Chen and C.X. Ding, Nanostructured Zirconia Coatings Prepared by Atmospheric Plasma Spraying, Surf. Coat. Technol., 2002, 150, p 31-36
34. 2-NiCr Wear Resistant Coatings, Wear, 1996, 198, p 251-266
35. J.M. Guilemany and J.A. Calero, Thermal Spray: Structural Characterisation of Chromium Carbide Nickel Chromium Coatings Obtained by HVOF Spraying. A United Forum for Scientific and Technological Advances, C.C. Berndt, Ed., ASM International, 1997, p 15-18
36. R. Morrel, Properties of Engineering Ceramics, Handbook of Properties of Technical and Engineering Ceramics - Part I, HMSO, 1989, p 17-208
37. S. Ramalingam, New Coatings Technologies for Tribological Applications, Wear Control Handbook, M.B. Peterson and W.O. Winer, Ed., ASME, 1980, p 385-411
38. K. Jia, T.E. Fischer, and B. Gallois, Microstructure, Hardness and Toughness of Nanostructured and Conventional WC-Co Composites. Nanostruct. Mater., 1998, 10, p 875-891
39. M.M. Lima, C. Goday, P.J. Modenesi, J.C. AvelarBatista, A. Davision, and A. Matthews: Coating Fracture Toughness Determined by Vickers Indentation - An Important Parameters in Cavitation Erosion Resistance of WC-Co Thermally Sprayed Coating, Surf. Coat. Technology, 2004, 177-178, p 489-496
40. Y. Xie and H.M. Hawthorne, The Damage Mechanisms of Several Plasma Sprayed Coatings in Controlled Scratching, Wear, 1999, 233-235, p 293-305