Closure mechanisms in Al-Si-Mg cast alloys and long-crack to small-crack corrections

International Journal of Fatigue

Volumn 27, Issue 10-12, 2005, Pages 1463-1472

  Lados, Diana A ^a   Apelian, Diran ^a   Paris, Paul C ^b   Donald, J Keith ^c  

^a WORCESTER POLYTECHNIC INSTITUTE   (United States)

^b WASHINGTON UNIVERSITY   (United States)

^c Fracture Technology Associates   (United States)

Author keywords

Al Si Mg cast alloys; Closure mechanisms; Long crack to small crack corrections; Microstructure roughness induced closure; Residual stress induced closure

Indexed keywords

CRACK PROPAGATION; CRACKS; MICROSTRUCTURE; MORPHOLOGY; SILICON; STRESS ANALYSIS;

CLOSURE MECHANISMS; CRACK GROWTH DATA; RESIDUAL STRESS-INDUCED CLOSURE;

ALUMINUM ALLOYS;

EID: 27144520256     PISSN: 01421123     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijfatigue.2005.06.013     Document Type: Conference Paper

References (47)

1. S. Pearson Initiation of fatigue cracks in commercial aluminum alloys and the subsequent propagation of very short cracks Eng Fract Mech 7 1975 235 247
2. K.J. Miller Short crack problem Fatigue Fract Eng Mater Struct 5 1982 223 232
3. S. Suresh, and R.O. Ritchie Propagation of short fatigue cracks Int Met Rev 29 1984 445 476
4. J. Lankford The growth of small fatigue cracks in 7075-T6 aluminum Fatigue Fract Eng Mater Struct 5 1982 238 248
5. W.L. Morris, M.R. James, and O. Buck Growth rate models for short surface cracks in Al 2219-T851 Metall Trans A A12 1981 57 64
6. R.K. Bolingbroke, and J.E. King A comparison of long and short fatigue crack growth in a high strength aluminum K.J. Miller E.R. de los Rios The behaviour of short fatigue cracks 1986 Mechanical Engineering Publications London, UK 101 114
7. C. Kaynak, and A. Ankara Short fatigue crack growth in Al 2024-T3 and Al 7075-T6 Eng Fract Mech 43 1992 769 778
8. M.D. Halliday, C. Cooper, P. Poole, and P. Bowen On predicting small fatigue crack growth and fatigue life from long crack data in 2024 aluminum alloy Int J Fatigue 25 2003 709 718
9. A. Plumtree, and S. Schafer Initiation and short crack behavior in aluminum alloy castings K.J. Miller E.R. de los Rios The behaviour of short fatigue cracks 1986 Mechanical Engineering Publications London, UK 127 215
10. M.J. Caton, J.W. Jones, and J.E. Allison The influence of heat treatment and solidification time on the behavior of small-fatigue-cracks in a cast aluminum alloy Mater Sci Eng A A314 2001 81 85
11. K. Shiozawa, Y. Tohda, and S.M. Sun Crack initiation and small fatigue crack growth behavior of squeeze-cast Al-Si aluminum alloys Fatigue Fract Eng Mater Struct 20 1997 237 247
12. J. Fan, D.L. McDowell, M.F. Horstemeyer, and K. Gall Computational micromechanics analysis of cyclic crack-tip behavior for microstructurally small cracks in dual-phase Al-Si alloys Eng Fract Mech 68 2001 1687 1706
13. M. Klesnil, J. Polak, and P. Liskutin Short crack growth close to the fatigue limit in low carbon steel Scripta Metall 18 1984 1231 1234
14. C. Gerdes, A. Gysler, and G. Lutjering Propagation of small surface cracks in titanium alloys D.L. Davidson S. Suresh Fatigue crack growth threshold concepts 1984 The Metallurgical Society of the American Institute of Mining, Metallurgical and Petroleum Engineers Warrendale, PA 465 478
15. P. Neumann, and A. Tonnessen Fatigue crack formation in copper R.O. Ritchie J. Lankford Small fatigue cracks 1986 The Metallurgical Society of the American Institute of Mining, Metallurgical and Petroleum Engineers Warrendale, PA 41 49
16. P. Newman, and C.J. Beevers Growth of short fatigue cracks in high strength Ni-base superalloys R.O. Ritchie J. Lankford Small fatigue cracks 1986 The Metallurgical Society of the American Institute of Mining, Metallurgical and Petroleum Engineers Warrendale, PA 97 116
17. R.O. Ritchie, and J. Lankford Small fatigue cracks: a statement of the problem and potential solutions Mater Sci Eng 84 1996 11 16
18. Lankford J, Davidson DL. In: Proceedings of the second international workshop on small fatigue cracks. Santa Barbara, CA; 1986.
19. K. Tanaka Modeling of propagation and non-propagation of small fatigue cracks R.O. Ritchie J. Lankford Small fatigue cracks 1987 The Metallurgical Society of the American Institute of Mining, Metallurgical and Petroleum Engineers Warrendale, PA 343 361
20. E.R. de los Rios, and A. Navarro Considerations of grain orientation and work hardening on short-fatigue crack modeling Phil Mag A: Phys Condens Matter Defects Mech Prop 61 1990 435 449
21. Elber W. The significance of fatigue crack closure. In: Damage tolerance in aircraft structures, ASTM STP 486. Philadelphia, PA: American Society for Testing and Materials; 1971. p. 230-42.
22. A. Ohta, M. Kosuge, and E. Sasaki Change of fatigue closure level with gauge location along crack line Int J Fract 15 1979 R53 R57
23. J.W. Jones, D.E. Macha, and D.M. Corbly Observations on fatigue crack opening load determinations Int J Fract 14 1978 R25 R30
24. J.L. Horng, and M.E. Fine Near-threshold fatigue crack propagation rates of dual-phase steels Mater Sci Eng 67 1984 185 195
25. R.S. Vecchio, J.S. Crompton, and R.W. Hertzber The influence of specimen geometry on near threshold fatigue crack growth Fatigue Fract Eng Mater Struct 10 1987 333 342
26. D. Taylor Fatigue thresholds: their applicability to engineering situations Int J Fatigue 10 1988 67 79
27. S. Suresh Fatigue of materials 1st ed 1991 Cambridge University Press Cambridge
28. Sadananda K, Vasudevan AK. Short crack growth behavior. In: Fatigue and fracture mechanics 27, ASTM STP 1290. Philadelphia, PA: American Society for Testing and Materials; 1997. p. 301-16.
29. Lados DA, Apelian D. The effect of residual stress on the fatigue crack growth behavior of Al-Si-Mg cast alloys - mechanisms and corrective mathematical models. Metall Trans A, in press.
30. eff estimation procedures on 6061-T6 and 2024-T3 aluminum alloys Int J Fatigue 21 1999 S47 S57
31. P.C. Paris, H. Tada, and J.K. Donald Service load fatigue damage - a historical perspective Int J Fatigue 21 1999 S35 S46
32. A.K. Vasudevan, K. Sadananda, and N. Louat A review of crack closure, fatigue crack threshold and related phenomena Mater Sci Eng A A188 1994 1 22
33. A.K. Vasudevan, K. Sadananda, and G. Glinka Critical parameters for fatigue damage Int J Fatigue 23 2001 S39 S53
34. A.K. Vasudevan, K. Sadananda, and N. Louat Two critical stress intensities for threshold crack propagation Scripta Metall 28 1993 65 70
35. L. Lawson, E.Y. Chen, and M. Meshii Near-threshold fatigue: a review Int J Fatigue 21 1999 S15 S34
36. M.J. Couper, A.E. Neeson, and J.R. Griffiths Casting defects and the fatigue behavior of an aluminum casting alloy Fatigue Fract Eng Mater Struct 13 1990 213 227
37. B. Skallerud, T. Iveland, and G. Harkegard Fatigue life assessment of aluminum alloys with casting defects Eng Fract Mech 44 1993 857 874
38. M.H. El Haddad, K.H. Smith, and T.M. Topper Fatigue crack propagation of short cracks J Eng Mater Technol 101 1979 42 46
39. A.J. Hinkle, J.R. Brockenbrough, and J.T. Burg Microstructural material models for fatigue design of castings. In: Proceedings from developments in aluminum use for vehicle design, Detroit, MI, SAE SP-1164, 1996. p. 21-27
40. J.G. Conley, B. Moran, and J. Gray A new paradigm for the design of safety critical castings In: Proceedings from SAE international congress and exposition, Detroit, MI, SAE SP-1350 1998 p. 25-38
41. max ΔK-decreasing fatigue crack growth procedures J.M. Larsen J.E. Allison Small crack test methods, ASTM STP 1149 1992 American Society for Testing and Materials Philadelphia, PA 197 200
42. J.K. Donald, G.H. Bray, and R.W. Bush An evaluation of the adjusted compliance ratio technique for determining the effective stress intensity factor T.L. Panontin S.D. Sheppard Fatigue and fracture mechanics 29, ASTM STP 1332 1999 American Society for Testing and Materials Philadelphia, PA 674 695
43. Lados DA, Apelian D, Donald JK. Fatigue crack growth mechanisms at the microstructure scale of Al-Si-Mg cast alloys: Mechanisms in the near-threshold regime. Submitted for publication to Acta Mater 2005.
44. Lados DA, Apelian D. Fatigue crack growth mechanisms at the microstructure scale of Al-Si-Mg cast alloys: Mechanisms in Regions II and III. Submitted for publication to Acta Mater 2005.
45. Lados DA, Apelian D. Limitations of elastic definitions in Al-Si-Mg cast alloys with enhanced plasticity: linear elastic fracture mechanics versus elastic-plastic fracture mechanics. Engng Fract Mech, in press.
46. J.K. Donald A procedure for standardizing crack closure levels J.C. Newman Jr W. Elber Mechanics of fatigue crack closure, ASTM STP 982 1988 American Society for Testing and Materials Philadelphia, PA 222 229
47. H.R. Zonker, G.H. Bray, K. George, and M.D. Garratt Use of ACR method to estimate closure and residual stress free small crack growth data S.R. Daniewicz J.C. Newman Jr K-H. Schwalbe Fatigue and fracture mechanics 34, ASTM STP 1461 2004 American Society for Testing and Materials Philadelphia, PA